Yijing Zhou,
Pengfei Huang,
Hangjun Ying,
Lucheng Cai,
Chaowei He,
Zuojie Xu and
Wei-Qiang Han*
School of Materials Science and Engineering, Zhejiang University, Hangzhou 310027, China. E-mail: hanwq@zju.edu.cn
First published on 7th August 2024
Benefiting from the high theoretical capacity, abundant resource and low working potential, Na metal has been considered as a promising anode for sodium-based batteries. However, the growth of Na dendrites and severe volume variation upon cycling greatly hinder the development of Na metal anodes. Herein, N-doped Ti3C2Tx/N-doped carbon nanotube-based composites, where N-doped carbon nanotubes are distributed on N-doped Ti3C2Tx MXenes, are fabricated via Lewis acidic salt etching and subsequent annealing treatment. As a proof of concept, owing to superior sodiophilicity derived from –O termination and ample N species, outstanding Na+ diffusion kinetics and electronic conductivity as well as large specific area, N-doped Ti3C2Tx/Co/N-doped carbon nanotubes (TCC) can induce Na uniform nucleation and deposition, mitigate volume expansion and accelerate the plating/stripping kinetics when used as three-dimensional frameworks for the Na metal anode, thus achieving dendrite-free growth and considerably enhanced electrochemical performance. Specifically, the TCC electrode exhibits a low nucleation overpotential of 6 mV at 1 mA cm−2 and a high average coulombic efficiency of 99.9% at 2 mA cm−2 in asymmetric cells, and stably cycles for 1300 h at 1 mA cm−2 and 1 mA h cm−2 in symmetric cells. Moreover, excellent cycling performance can be achieved by the full cells with a capacity retention of 85.5% after 1200 cycles at 4C.
Among the various anodes of sodium-based batteries, Na metal exhibits excellent prospects for practical applications due to its high theoretical specific capacity (1166 mA h g−1) and low working potential.12–14 However, the Na metal anode also encounters some issues such as the unstable solid–electrolyte interphase (SEI) layer, Na dendrite growth, huge volume variation, formation of “dead Na”, etc.15 To tackle these challenges, a series of strategies including electrolyte modification,16–18 artificial SEI layer construction19–21 and the utilization of solid-state electrolytes have been proposed.22–24 Constructing a sodiophilic three-dimensional (3D) framework is a straightforward and practical strategy, which can not only accommodate the substantial volume change of Na metal upon cycling but also induce the nucleation and growth process of Na metal, thereby achieving enhanced cyclic performance.25 In 2022, Li's group fabricated a 3D framework by combining N-doped carbon nanofibers with MoS2,26 and the coulombic efficiency could reach 99.6% after 3000 cycles at 8 mA cm−2 due to the good sodiophilicity of this 3D framework.
MXenes, a new class of two-dimensional (2D) materials, are generally synthesized by etching the A-site atoms from MAX phases (M = early transition metal, A = Al, Si, Ga, etc., X = C and/or N) and possess a formula of Mn+1XnTx (T = –O, –OH, –F, –P, etc.).27,28 Due to the superior electronic conductivity, Na+ diffusion kinetics and the presence of sodiophilic functional groups (–O and –F), MXenes have attracted widespread attention in the field of Na metal batteries.29,30 Over the past few years, a series of 3D composite frameworks containing MXenes and secondary sodiophilic species have been successfully synthesized, such as Mg(II)@Ti3C2 and Sn(II)@Ti3C2,31,32 which can achieve dendrite-free growth of Na metal. Additionally, one-dimensional (1D) carbon nanotubes (CNTs), known for their high electronic conductivity, are often introduced into MXenes to prevent the restacking of MXene nanosheets and further enhance the electronic conductivity.33,34 In previous studies, in order to prepare MXene/CNT composites, researchers first synthesized MXenes by etching the MAX phases with highly corrosive fluorine-containing reagents35 and metal ions were then introduced into the MXene, followed by the addition of a carbon source to induce the growth of CNTs during the annealing process,36–38 which makes the fabrication process typically hazardous and complex. In 2019, Prof. Huang's group proposed a novel and safe route for synthesizing MXene/metal composites by etching the MAX phases with Lewis acidic molten salts (FeCl2, CoCl2, NiCl2, etc.).39 Typically, researchers remove the metal from MXene/metal composites to obtain pure MXenes, which results in economic loss. Hence, realizing the rational utilization of the obtained metal is of great significance.
Based on all the above considerations, we propose a safe and simple method for growing N-doped carbon nanotubes (N-CNTs) on N-doped Ti3C2Tx (N-Ti3C2Tx) MXenes to construct a 3D framework. Specifically, Ti3C2Tx/Co hybrids are first prepared by etching Ti3AlC2 precursors with CoCl2·6H2O Lewis acidic salts, and the obtained Ti3C2Tx/Co is then thoroughly mixed with melamine, and N-Ti3C2Tx/Co/N-CNT (TCC) can be fabricated after the high-temperature annealing process. To verify the universality of this method, Ti3C2Tx/Fe and Ti3C2Tx/Ni are also synthesized via FeCl2·4H2O or NiCl2 etching of Ti3AlC2, and both of them can successfully induce the growth of N-CNTs. This method fully utilizes the obtained metals during the Lewis acidic etching process, which avoids the introduction of additional metal species for the growth of N-CNTs, greatly simplifying the fabrication process and enhancing experimental safety. When used as frameworks for Na plating/stripping, TCC composites possess the following advantages: (i) N-Ti3C2Tx MXenes, Co metal, and N-CNTs all exhibit outstanding electrical conductivity, which allows this 3D framework to reduce the local current density; (ii) the 3D TCC framework facilitates sufficient contact between the electrode and electrolyte, which is beneficial for rapid Na+ diffusion; (iii) the 3D TCC framework can buffer the volume changes of Na metal upon cycling, greatly protecting the formed SEI film; (iv) the –O termination in Ti3C2Tx and nitrogen species (pyridinic N and pyrrolic N) in N-CNT exhibit excellent sodiophilicity and can effectively induce uniform Na nucleation and smooth deposition within the 3D TCC framework. As a result, asymmetric cells with a TCC electrode present low nucleation potential and stable cycling performance, with an average coulombic efficiency of 99.9% at 2 mA cm−2 and 4 mA h cm−2, and TCC–Na symmetric cells can achieve reversible Na stripping/plating for 1300 h at 1 mA cm−2 and 1 mA h cm−2. Moreover, TCC–Na//Na3V2(PO4)3 full cells maintain high capacity retention of 85.5% after 1200 cycles at a current density of 4C.
2Ti3AlC2 + 3CoCl2 → 2Ti3C2 + 2AlCl3↑ + 3Co | (1) |
Ti3C2 + CoCl2 → Ti3C2Cl2 + Co | (2) |
Ti3C2 + 2H2O → Ti3C2(OH)2 + H2 | (3) |
Ti3C2(OH)2 → Ti3C2O2 + H2 | (4) |
The XRD patterns of as-prepared materials are shown in Fig. 2a, from which it can be observed that the (104) peak of Ti3AlC2 MAX at 38.9° has disappeared after CoCl2·6H2O etching, indicating the successful removal of the Al layer and the synthesis of Ti3C2Tx MXenes.40 In addition, the (002) peak of Ti3AlC2 MAX at 9.7° has left shifted to 8.1° for Ti3C2Tx MXenes, suggesting the enlarged interlayer spacing. At the same time, the peaks at 44.2°, 51.5°, and 75.9° can be assigned to the Co metal (PDF#89-4307) for Ti3C2Tx/Co. Similarly, after FeCl2·4H2O or NiCl2 etching, it can be seen that the diffraction peaks of Ni (PDF#89-7128) and Fe (PDF#89-7128) can be observed in the XRD patterns of Ti3C2Tx/Ni and Ti3C2Tx/Fe, respectively. Additionally, the (002) peak of the Ti3C2Tx MXene in Ti3C2Tx/Ni and Ti3C2Tx/Fe has also left shifted to around 7.8°. The above results strongly prove the successful synthesis of Ti3C2Tx/Co, Ti3C2Tx/Ni and Ti3C2Tx/Fe hybrids.
Moreover, the peak at around 27° corresponding to the (002) peak of CNTs can be observed in the XRD patterns of prepared TCC, TNC and TFC.41 For TCC and TNC hybrids, the diffraction peaks of Co or Ni metal can still be seen. However, the diffraction peaks of Fe metal disappear and the characteristic peaks of Fe3C (PDF#72-1110) emerge for TFC composites. The specific surface area of the as-prepared samples was investigated through N2 adsorption–desorption isotherms (Fig. 2b, d and f), and the specific surface area of TCC, TNC and TFC is calculated to be 62.7, 71.3 and 62.1 m2 g−1, respectively, which are larger than that of Ti3C2Tx/Co (27.54 m2 g−1), Ti3C2Tx/Ni (38.78 m2 g−1) and Ti3C2Tx/Fe (57.85 m2 g−1) hybrids, indicating the formation of 3D architecture. Furthermore, the pore sizes of TCC, TNC and TFC are predominantly centered at around 3.93, 3.81 and 3.88 nm, respectively, proving the formation of a mesoporous structure (Fig. 2c, e and g). Such a mesoporous structure and high specific surface area of TCC, TNC and TFC can facilitate electrolyte permeation and Na+ diffusion kinetics,42,43 which is conducive to the improvement of electrochemical performance.
The morphology of the obtained materials was first analyzed using SEM images. The typical densely-packed architecture can be observed for Ti3AlC2 MAX (Fig. S1, ESI†). After CoCl2·6H2O, FeCl2·4H2O or NiCl2 etching of the Ti3AlC2 precursor, the accordion-like layered structure of Ti3C2Tx MXene is clearly visible for Ti3C2Tx/Co, Ti3C2Tx/Ni and Ti3C2Tx/Fe hybrids, and Fe, Co or Ni metal nanoparticles are loaded on the surface and in the large interlayer gap of Ti3C2Tx MXenes (Fig. 3a–c and Fig. S2–S4, ESI†). Subsequently, abundant 1D CNTs can be seen in TCC, TNC and TFC hybrids after the high-temperature annealing process (Fig. 3d–f), effectively confirming the feasibility of the proposed strategy.
Fig. 3 The SEM images of (a) Ti3C2Tx/Co, (b) Ti3C2Tx/Fe, (c) Ti3C2Tx/Ni, (d) TCC, (e) TFC and (f) TNC. |
XPS measurement was performed to investigate the surface chemical bonding of various samples. For TCC, Ti 2p spectra exhibit two sets of spin–orbit splitting peaks (2p3/2 and 2p1/2), and it can be deconvoluted into five sets of peaks including Ti–C (I) (455/460.6 eV), Ti–C (II) (455.8/461.5 eV), Ti–N (456.9/462.6 eV), Ti–Cl (458.0/463.5 eV), and Ti–O (458.8/464.5 eV) (Fig. 4a).38–40 The presence of Ti–N bonds indicates that the N element from melamine has been successfully doped into Ti3C2Tx, and the Ti–Cl bond can also be observed in the Cl 2p spectra (Fig. S5, ESI†). The emergence of Ti–O and Ti–Cl bonds proves that N-doped Ti3C2Tx MXenes are terminated by –O and –Cl groups. The C 1s spectra contain C–C (284.8 eV), C–N (285.3 eV), C–O (286.6 eV) and O–CO (288.7 eV) bonds and the presence of C–N bonds suggests the doping of N elements into Ti3C2Tx and CNTs (Fig. 4b).36,44 The N 1s spectra contain five distinct chemical states of nitrogen: Ti–N (396.7 eV), pyridinic N (398.7 eV), pyrrolic N (399.6 eV), graphitic N (401.1 eV) and oxidized N (403.3 eV) (Fig. 4c).45,46 The graphitic N can enhance the electronic conductivity of TCC, facilitating rapid charge transfer,47 and pyrrolic N and pyridinic N can promote the formation of defects and active sites.45,48 It is noteworthy that the –O termination, pyridinic N and pyrrolic N in TCC hybrids exhibit superior sodiophilicity according to previous works,49–51 which is beneficial for Na uniform deposition. For TFC and TNC, the N 1s spectra can also be fitted into above-mentioned five types of nitrogen (Fig. 4e and f), confirming the successful doping of the N element. Additionally, the characteristic Fe–C peak at 709.3 eV belonging to Fe3C can be observed in the Fe 2p spectra of TFC (Fig. 4d).52 The XPS spectra of Co 2p and Ni 2p are also shown in the ESI† (Fig. S6, ESI†).
Fig. 4 (a) Ti 2p, (b) C 1s and (c) N 1s XPS spectra of TCC. (d) Fe 2p and (e) N 1s XPS spectra of TFC. (f) N 1s XPS spectra of TNC. |
TEM, high-resolution transmission electron microscopy (HRTEM) and high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) images were obtained to further characterize the morphology of TCC. It is clear that zero-dimensional (0D) Co nanoparticles are encapsulated inside 1D N-CNTs, and 1D N-CNTs are then loaded onto the surface of 2D N-Ti3C2Tx MXenes, forming a unique 3D framework (Fig. 5a and b). The HRTEM image in Fig. 5c indicates the presence of the Co (111) plane with a lattice spacing of 0.206 nm and the N-CNTs (002) plane with an interplanar spacing of 0.388 nm. The HAADF-STEM and elemental mapping images confirm the uniform distribution of C, O, N, Ti, Cl and Co elements in TCC hybrids (Fig. 5d–i and Fig. S7, ESI†).
Fig. 5 (a) and (b) TEM images, (c) HRTEM image and (d)–(i) HAADF-STEM image and corresponding elemental mapping images of TCC. |
As a proof of concept, TCC hybrids are selected as a 3D sodiophilic framework for Na plating/stripping to investigate its electrochemical performance. Due to the excellent electronic conductivity of TCC, no additional conductive agents such as Super P were introduced into the TCC electrode, which is beneficial for the increase of energy density. The voltage–capacity curves of the asymmetric cells were tested at different current densities (Fig. 6a and b). Bare Cu foil exhibits a nucleation overpotential of 24 mV at a current density of 0.5 mA cm−2, while TCC demonstrates a much smaller nucleation overpotential of 5 mV (Fig. 6a), indicating the greatly increased sodiophilicity of TCC. When the current density increases to 1 mA cm−2, TCC also exhibits a low nucleation overpotential of 6 mV (Fig. 6b). The EIS spectra were used to explore the kinetics of asymmetric cells, and it can be observed that the TCC electrode exhibits a lower charge transfer resistance (Rct) compared with Cu foil and the Ti3C2Tx/Co electrode, suggesting enhanced Na plating/stripping kinetics for TCC (Fig. 6c and Fig. S8, ESI†). As shown in Fig. 6d and e, TCC frameworks demonstrate stable coulombic efficiencies at various current densities and areal capacities, for example, the TCC electrode can achieve the reversible Na plating/stripping process for 600 cycles at 2 mA cm−2 and 4 mA h cm−2 with an average coulombic efficiency of 99.9% (Fig. 6e). However, Cu foil delivers extremely unstable coulombic efficiency at various current densities, again revealing its sodiophobic feature. Additionally, the highly overlapped voltage–capacity curves of the TCC electrode again proves its outstanding cyclic stability (Fig. S9, ESI†).
Symmetric cells were fabricated to further investigate the Na plating/stripping of various frameworks. The EIS spectra of various symmetric cells are shown in Fig. 6f, with a Na pre-deposition of 8 mA h cm−2. TCC–Na symmetric cells present lower Rct than Cu–Na symmetric cells, which indicates more rapid reaction kinetics for TCC–Na symmetric cells. As shown in Fig. 6g, TCC–Na symmetric cells (Na pre-deposition: 4 mA h cm−2) exhibit a low overpotential of 14 mV and excellent long-term cycle stability over 1300 h at a current density of 1 mA cm−2 and an areal capacity of 1 mA h cm−2 with a depth of discharge (DOD) of 25%. When the current density and areal capacity are increased to 2 mA cm−2 and 4 mA h cm−2, respectively, TCC–Na symmetric cells (Na pre-deposition: 8 mA h cm−2) can still stably cycle for 600 h with a DOD of 50% (Fig. 6h). In contrast, Cu–Na symmetric cells display large overpotential and unstable voltage–time curves, which can be attributed to the formation of Na dendrites and “dead Na” as well as unstable SEI films. Based on the above discussion, it can be inferred that the TCC electrode exhibits excellent electrochemical performance without the addition of conductive agents.
The ex situ SEM images were used to investigate the Na plating/stripping behavior of Cu foil and TCC. The SEM images of the TCC electrode and bare Cu foil before Na deposition are shown in Fig. S10 (ESI†). When the Na deposition amount reaches 1 mA h cm−2, uneven nucleation and loose Na deposition occur on bare Cu foil (Fig. 7a), but it is observed that the uniform nucleation can be successfully achieved for TCC frameworks owing to its good sodiophilicity (Fig. 7e). When the Na deposition amount increases to 3 mA h cm−2, the deposited Na on the Cu foil still remains uneven and loose, while the deposited Na on TCC begins to become dense and smooth (Fig. 7b and f). As the Na deposition amount further rises, smooth and dense Na layers can be obtained for TCC, while Cu foil fails to achieve smooth Na deposition, thus facing the risk of dendrite growth, which can potentially pierce the separator and lead to safety incidents (Fig. 7c, d, g and h). The schematic of Na plating behavior on Cu and TCC is shown in Fig. 7i, from which it can be seen that TCC frameworks can achieve uniform Na nucleation and dendrite free deposition owing to the presence of sodiophilic species (pyridinic N, pyrrolic N and -O groups), whereas Cu foil fails to achieve even Na deposition due to its sodiophobic nature.
Full cells were finally assembled to assess the practical application of TCC, and NVP and Na-deposited TCC were used as the cathode and anode, respectively. As shown in Fig. 8a, the overpotential of TCC–Na//NVP is significantly lower than that of Cu–Na//NVP full cells, indicating the improved kinetics for TCC–Na//NVP full cells. The charge–discharge curves of full cells after different cycles at 5C are displayed in Fig. 8b and c, from which it can be observed that the Cu–Na//NVP full cell exhibits poor cyclic stability and fails only after 48 cycles owing to the formation of Na dendrites. In contrast, the charge–discharge curves of TCC–Na//NVP cells highly overlap. The long-term cycling performance of various full cells is demonstrated in Fig. 8d and e. TCC–Na//NVP full cells stably cycle for 1200 cycles with a capacity retention of 85.5% at a current density of 4C. When the current density increases to 5C, TCC–Na//NVP full cells also exhibit excellent cyclic stability with a discharge capacity of 82.5 mA h g−1 over 900 cycles. Nevertheless, Cu–Na//NVP full cells demonstrate poor cyclic performance at various current densities. Finally, the light emitting diode panel with “ZJU” letter can be successfully lit by TCC–Na//NVP full cells, indicating practical application prospects (Fig. S11, ESI†).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4tc02740j |
This journal is © The Royal Society of Chemistry 2024 |