Seokhyun Leea,
So Hyeon Parkb and
Jongsik Kim*bc
aAjou Energy Science Research Center, Ajou University, Suwon, 16499, South Korea
bDepartment of Chemical Engineering (Integrated Engineering Program), Kyung Hee University, Yongin, 17104, South Korea. E-mail: jkim40@khu.ac.kr; Tel: +82-31-201-2444
cKHU-KIST Department of Converging Science and Technology, Kyung Hee University, Seoul, 02447, South Korea
First published on 24th July 2024
Metal oxide crystallites possess characteristic structural motifs, which can act as active centers to direct the activities, selectivities, and sustainabilities of target reactions. In this context, Mn2+–O–V5+ motifs are essential to construct Mn2+/V5+-centered sub-units for manganese vanadate phases (MnXV2OX+5; X = 1–3). Surface Mn2+–O–V5+ motifs are readily fragmented to bear labile oxygens (OL) and Lewis acidic (LA) defects adjacent to oxygen vacancies (OV) functioning as reservoirs of mobile oxygens (OM). The LA defects possess high affinity for O2/H3PO4 poison included in NOX/SO2-containing, wet feed gases. Meanwhile, the LA defects afford PO43− functionalities, whose terminal P5+–O2− bonds act as Brønsted acidic species (BA−–H+) upon protonation. The resulting BA−–H+-rich, fragmented Mn2+–O–V5+ motifs are particularly conducive to activate the selective reduction of NOX (SCR) via the Eley–Rideal (ER) model or the pyrolysis of ammonium (bi-)sulfate (AS/ABS) poisons via the pyrosulfate disintegration model. Marked acceleration of the ER and pyrosulfate fragmentation models hinge on the energy barrier (EBARRIER) reduction/collision frequency elevation/strong hydrophobicity, whose trends versus X anticipated using the local Mn2+–O–V5+ connectivities in the Mn2+-centered sub-units are opposite to those in their V5+-centered counterparts. Nonetheless, the Mn2+/V5+-centered sub-units were verified to impart Mn2+–O–V5+ motifs that were highly associated and similarly contributed to disclosing the trends of the kinetic parameters , hydrophobicity, or amounts/strengths of the BA−–H+/redox sites (OL/OV/OM) versus X, throughout which X = 1–2 were more desired than X = 3 except for the values alongside with a higher hydrophobic surface area provided by X = 1 compared to those provided by X = 2–3. Notably, Sb2O5-promoted Mn1V2O6 subjected to PO43− modification (Mn1–Sb–P) was superior to WO3-promoted V2O5 (commercial control) or SOA2−-modified analogue (Mn1–Sb–S) in achieving higher activities and/or maximum-obtainable performance for the SCR or AS/ABS pyrolysis, as substantiated by controlled or 18O2-labelled runs under kinetic/diffusion-limited domains.
Fig. 1 Depiction of hypothetic SCR pathways on the PO43−-functionalized catalyst surface using BA−–H+-mediated Langmuir–Hinshelwood (LH; A) and Eley–Rideal (ER; B) models consisting of acidic/redox cycles. In (A and B), BA−–H+, BA−, M, n, and OM/OL indicate Brønsted acidic bond, its conjugated base, Mn/V components used to construct MnXV2OX+5 architectures (monoclinic for X = 1–2; orthorhombic for X = 3), formal charges of Mn/V components, and mobile/labile oxygens stemming from the fragmentation of Mn2+–O–Mn2+/Mn2+–O–V5+/V5+–O–V5+ channels inherent to MnXV2OX+5 architectures, respectively. Moreover, in (B), marked with * is the rate-determining step of the ER model, where NO can trigger the disintegration of BA−–NH4+⋯−OL–M(n−1)+ to generate N2/H2O/BA−–H+/HOL–M(n−1)+. (C) Illustration of PO43− functionalities anchored on MnXV2OX+5 surfaces via mono-/bi-dentate binding modes with the inclusion of surface-unbound P5+–O2− bonds, whose O2− species function as BA− sites (highlighted with sky-blue empty circles). Representation of sub-units bearing Mn2+ (octahedral [Mn2+–(O2−)6]10− for X = 1–3) or V5+ centers (octahedral [V5+–(O2−)6]7− for X = 1; tetrahedral [V5+–(O2−)4]3− for X = 2–3) for defect-free MnXV2OX+5 architectures (X = 1 for (D); X = 2 for (E); X = 3 for (F)). In (D–F), NV5+–O–Mn2+ values are referred to as the numbers of V5+–O–Mn2+ channels in a per-Mn2+ basis for the sub-units containing Mn2+ centers, whereas and NMn2+–O–V5+ values are referred to as the numbers of Mn2+–O–V5+ channels in a per-V5+ basis for the sub-units including V5+ centers. Geometric features and atom connectivities for all the sub-units depicted in (D–F) can be also found in Tables S1 and S2.† |
To expedite the SCR exploiting NH4NO2, BA−–H+ and −OL–MI(n−1)+ coordinate with NH3 and NO, respectively, for yielding BA−–NH4+ and NO2−–MI(n−1)+ (Fig. 1A).11–18 These subsequently interact with each other, produce BA−–NH4+⋯NO2−–MI(n−1)+ (BA−–NH4NO2–MI(n−1)+) via Langmuir–Hinshelwood (LH) model, and release N2/2H2O alongside with the evolution of BA− and MI(n−2)+ (Fig. 1A).11–18 The former and latter accept H+ wandering in the surface and OM, respectively, to regenerate BA−–H+ and −OL–MI(n−1)+ for the termination of the LH model (Fig. 1A).11–18 Nonetheless, the LH model is seldom triggered due to the sparsity of MI to form NO2−–MI(n−1)+ except for Mn, to the best of our knowledge.17,18,25,26 As an alternative to deploy NH4NO2 for the SCR activation, BA−–H+ initially binds with NH3 to generate BA−–NH4+, which in turn interplays with nearby −OL–MI(n−1)+ (Fig. 1B).11–18 This produces BA−–NH4+⋯−OL–MI(n−1)+ utilized to bind with NO via Eley–Rideal (ER) model for its transformation into N2/H2O/BA−–H+/HOL–MI(n−1)+ (Fig. 1B).11–18 HOL–MI(n−1)+ experiences dehydration coupled with OM-assisted oxidation to regenerate −OL–MI(n−1)+ with the ER model being terminated (Fig. 1B).11–18
Of note is that the expedition of the ER model can be more pronounced on the surface with larger quantities of −OL–MI(n−1)+ (NOL) and OM (NOM), to which BA−–NH4+ and MI(n−2)+ are in more access for achieving higher collision frequencies among the intermediates involved (Fig. 1B).11–18 To elevate NOL/NOM values, it can be essential to replace one of MIn+ cations pertaining to MIn+–O–MIn+ with MIIm+. This is because electron (e−) affinity for MIn+/MIIm+ cations is dissimilar, thus inducing a greater charge separation within MIIm+–O–MIn+ than that within MIn+–O–MIn+.27,28 This can cause the cleavage of the former (NOL/NOM↑) to be easier than that of the latter (NOL/NOM↓).27 In this regard, two channels of MIIm+–O–MIn+ and MIIIl+–O–MIn+ with electro-negativities (EN) of MII > MI > MIII should be compared to identify which one is more suitable to accelerate the ER model, whose rate-determining step (RDS) is NO-assisted transition of BA−–NH4+⋯−OL–M(n−1)+ to N2/H2O/BA−–H+/HOL–M(n−1)+ (*; Fig. 1B).11–18 Given the EN values of MI/MII/MIII, MIIm+–O–MIn+ and MIIIl+–O–MIn+ can be fragmented to form −O–MIIm+ (OLMIIm+ or −OL–MII(m−1)+) adjacent to OV/MI(n−1)+ defect and −O–MIn+ (OLMIn+ or −OL–MI(n−1)+) vicinal to OV/MIII(l−1)+ defect, respectively.16–18 e− density of −OL for −OL–MII(m−1)+ is hypothetically lower than that for −OL–MI(n−1)+ due to EN values of MII > MI. Hence, it was speculated that the amount of e− donated from −OL to NH4+ for BA−–NH4+⋯−OL–MII(m−1)+ can be smaller than that for BA−–NH4+⋯−OL–MI(n−1)+ (*; Fig. 1B).16–18 This in turn can make the energy required to activate the RDS for the former (EBARRIER↑) higher than that for the latter (EBARRIER↓).16–18 Moreover, e− density of MI(n−1)+ defect was conjectured to be higher than that of MIII(l−1)+ defect (EN values of MI > MIII). This thus can render higher intimacy of OM with MI(n−1)+ defect than that with MIII(l−1)+ counterpart, potentially resulting in a lower OM mobility for the fragmented MIIm+–O–MIn+ (OM mobility↓) compared to that for the fragmented MIIIl+–O–MIn+ (OM mobility↑) in the redox cycle of the ER model (Fig. 1B).16–18 Besides, e− intimacy of MI(n−1)+ > MIII(l−1)+ tentatively induces a higher interaction between O2− of H2O being fed and defective MI(n−1)+ (or OV) for the former (H2O resistance↓) than that for the latter (H2O resistance↑).16–18 On the whole, MIIIl+–O–MIn+ can outperform MIIm+–O–MIn+ with regard to EBARRIER, OM mobility, and H2O resistance. Therefore, considering the EN values of 3d-block transition metals in frequent use as the components of the SCR catalysts (Mn (3.46 eV) < V (3.64 eV) < Fe/Co/Ni/Cu (4.03–4.48 eV) in Mulliken scale), Mn and V were rationally chosen as MIII and MI for MIIIl+–O–MIn+, respectively, herein.29
Of additional note is that the selection of +2/+5 as the formal charges of Mn(l+)/V(n+) results in the creation of Mn2+–O–V5+ motif used to construct manganese vanadates (MnXV2OX+5) such as equimolar Mn:V of monoclinic for X = 1 and Mn-rich Mn:V of monoclinic for X = 2/orthorhombic for X = 3 (Fig. 1D–F).30–32 Interestingly, the transition metal vanadates explored by us to-date (MXV2OX+5; X = 1–3 for Ni and Cu; X = 1 for Mn and Co) possess V-rich surfaces.11,14 Mn2+–O–Mn2+ motifs may thus be sparse across the MnXV2OX+5 surfaces and were excluded from the discussion. Meanwhile, V5+–O–V5+ motifs may be plentiful throughout the MnXV2OX+5 surfaces, yet, are featured by quite a smaller charge separation than Mn2+–O–V5+ counterparts, thus permitting us to rule out V5+–O–V5+ from the discussion.27,28 Again, Mn2+–O–V5+ channel can be fragmented to evolve Mn+, OV, and −O–V5+ (OLV5+ or −OL–V4+).16–18 It should be stressed that Mn+ is defective/Lewis acidic (LA) to bear SOA2− (A = 3–4) and PO43− functionalities via modification with SO2 and H3PO4 poisons, respectively, in an O2-ample feed gas.11–18,33 The surface SOA2− and PO43− modifiers afford terminal S4+–O2−/S6+–O2− and P5+–O2− (BA−), respectively, all of which are readily protonated to function as BA−–H+ bonds (Fig. 1C).11–18,33–35 This indicates that the SOA2−/PO43−-modified MnXV2OX+5 surfaces can be LA-lean and BA−–H+-rich, thus leading us to primarily consider the ER model mediated by BA−–H+ (Fig. 1B).11–18,33 In addition, we demonstrated the amount (NBA−–H+) and strength (EBA−–H+) of BA−–H+ bonds for a protonated SOA2− functionality can be dictated by its A value, binding array (mono- or bi-dentate), and the kind of a MnXV2OX+5 (transition metal vanadate) host on which a SOA2− guest is grafted.14 Our validation stated above is hypothetically adaptable to a protonated PO43− guest (Fig. 1C), whose significance and/or roles in activating the BA−–H+-mediated ER model on MnXV2OX+5 hosts have never been studied so far.
Here we thus postulated that the traits of protonated PO43− (BA−–H+; NBA−–H+/EBA−–H+) and neighboring OM (∼OV)/OL (NOM/OL/EOM/OL) can vary with the change in the X values for PO43−-modified MnXV2OX+5 architectures (Fig. 1D–F and Table S3†), whose secondary building units impart distinct Mn2+–O–V5+ connectivities with e− migrating from Mn2+ to V5+ (EN values of Mn < V). Intact MnXV2OX+5 architectures have octahedral [Mn2+–(O2−)6]10− secondary building units, in which Mn2+ centers are coordinatively-saturated, whereas the numbers of Mn2+–O–V5+ channels in a per-Mn2+ basis (NV5+–O–Mn2+) are eight for X = 1–2 and six for X = 3 (Fig. 1D–F, Tables S1 and S3†).30–32 Hence, in a Mn2+–O–V5+ channel, Mn2+ can donate a greater amount of e− to V5+ at a smaller NV5+–O–Mn2+, tentatively enabling Mn2+ to be more e−-deficient at a larger X. This hypothetically shortens the length of Mn2+–O and elevates its binding strength at a smaller NV5+–O–Mn2+. This suggests that the fragmentation of a Mn2+–O–V5+ channel into Mn+/OV/−O–V5+ (−OL–V4+) may be more reluctant at a smaller NV5+–O–Mn2+ and thus potentially reduces NOV/NOM/NOL at a larger X (NOV/NOM/NOL↓ at X of 1/2 → 3). NOV reduction may also incur the decrease in the spots used to coordinate with protonated PO43− functionalities with their P5+–O2−–H+ bonds accessible to NH3 (NNH3 ∼ NBA−–H+↓ at X of 1/2 → 3), resulting in the decrease in the number of BA−–NH4+ available to form BA−–NH4+⋯−OL–MI(n−1)+ prior to its collision with NO . This also suggests that if Mn2+–O–V5+ dissection is indispensable, the binding strength of OM with Mn+ (EOM) may be higher at a smaller NV5+–O–Mn2+, thus potentially lowering OM mobility at a larger X (EOM↑/OM mobility↓ at X of 1/2 → 3).16–18 This further suggests that the binding intimacy of Mn+ with O2− of P5+–O2− for a PO43− functionality may be greater at a smaller NV5+–O–Mn2+, where O2− of surface-unbound P5+–O2− for a PO43− modifier may be more e−-deficient and less proton (H+)-affinitive at a larger X. Consequently, H+ bound to P5+–O2− (BA−–H+) for a protonated PO43− modifier may coordinate with NH3 more readily at a smaller NV5+–O–Mn2+, tentatively resulting in the elevation of binding intimacy between BA−–H+ and NH3 at a larger X (ENH3 ∼ EBA−–H+↑ at X of 1/2 → 3).16–18 This may also hinder NO-assisted BA−–NH4+⋯−OL–V4+ dissociation (RDS) with the increase in EBARRIER at a larger X (EBARRIER↑ at X of 1/2 → 3).16–18
On the other hand, defect-free MnXV2OX+5 architectures also possess octahedral [V5+–(O2−)6]7− sub-unit for X = 1 and tetrahedral [V5+–(O2−)4]3− sub-units for X = 2–3, among which V5+ centers are open to H3PO4/O2 at X ≥ 2 (Fig. 1D–F, Tables S2 and S3†).30–32 This can tentatively make it plausible that the number of P5+–O2−–H+ bonds for protonated PO43− functionalities may be larger in X = 2–3 than in X = 1, if their binding configurations are identical. This is again due potentially to a larger amount of spots available to immobilize protonated PO43− modifiers for X ≥ 2 than those for X = 1 . Moreover, the quantities of Mn2+–O–V5+ channels in a per-V5+ basis (NMn2+–O–V5+) are four for X = 1, six for X = 2, and nine for X = 3 (Fig. 1D–F, Tables S2 and S3†).30–32 Therefore, in a Mn2+–O–V5+ channel, V5+ can accept a greater quantity of e− from Mn2+ at a larger NMn2+–O–V5+, potentially enabling V5+ to be more e−-abundant at a greater X. This tentatively elongates the distance of −O–V5+ (−OL–V4+), weakens its binding affinity at a larger NMn2+–O–V5+, yet, can make −OL (−O) of −OL–V4+ (−O–V5+) more nucleophilic at a larger X. −OL of −OL–V4+ for a fragmented Mn2+–O–V5+ may thus bind with H+ of BA−–NH4+ more rigidly at a larger NMn2+–O–V5+ (EOL↑ at X of 1 → 3) and hypothetically expedite the disintegration of BA−–NH4+⋯−OL–V4+ upon its interaction with NO (RDS) by lowering EBARRIER at a larger X (EBARRIER↓ at X of 1 → 3).16–18 V4+ of −OL–V4+ for a fragmented Mn2+–O–V5+ can also affect the properties of OM, whose mobility may be promoted at a larger NMn2+–O–V5+ due possible to a greater repulsion between OM and e−-abundant V4+ at a larger X (EOM↓/OM mobility↑ at X of 1 → 3).16–18 Furthermore, the binding strength of V4+ with O2− of P5+–O2− for a PO43− functionality may be lower at a larger NMn2+–O–V5+, potentially resulting from a greater e− abundance of V4+ at a larger X. This in turn tentatively causes O2− of surface-unbound P5+–O2− for a PO43− modifier (BA−) to be e−-rich and H+-affinitive at a larger NMn2+–O–V5+. This may reduce the binding affinity of BA−–H+ for NH3 at a larger X (ENH3 ∼ EBA−–H+↓ at X of 1 → 3), potentially helping reduce EBARRIER at a larger X (EBARRIER↓ at X of 1 → 3).16–18
The inspection on local Mn2+–O–V5+ connectivities for MnXV2OX+5 architectures provides the predicted hierarchies on NBA−–H+/EBA−–H+/NOL/EOL/NOM/EOM/OM mobility/EBARRIER/ values versus X, most of which are contradictory from each other except for those on NOL/EOL/NOM versus X (Table S3†). These will remain the X value most proper to activate the wet SCR difficult-to-determine, unless being elaborated via control experiments. Moreover, PO43−-modified MnXV2OX+5 surfaces exposed to a wet, SO2-containing feed gas can be poisoned by ammonium (bi-)sulfate (AS/ABS), yet, can activate AS/ABS pyrolysis, whose and EBARRIER are dominated by NBA−–H+ and EBA−–H+/hydrophilicity of the surface, respectively , as detailed below (Fig. 8B).14,16–18 The predicted trends on NBA−–H+/EBA−–H+ values versus X in the light of NV5+–O–Mn2+ values are opposite to those in the aspect of NMn2+–O–V5+ counterparts (Table S3†), thus leaving it challenging to confirm the X value optimized for accelerating AS/ABS pyrolysis. All of these propelled us to experimentally compare the generic, acidic (NBA−–H+/EBA−–H+), redox (NOM/EOM/OM mobility/NOL/EOL), and hydrophobic nature of PO43−-modified MnXV2OX+5 surfaces. Their catalytic properties in the SCR or AS/ABS pyrolysis were also inspected in reaction-limited and diffusion-limited domains for comparison in terms of activities/kinetic parameters and performance, respectively. The optimum MnXV2OX+5 surface subjected to PO43− modification was further improved using promotive Sb2O5 for comparison with Sb2O5-promoted Mn1V2O6 on TiO2 subjected to SOA2− modification (Mn1–Sb–S) or commercial control of WO3-promoted V2O5 on TiO2 (V2O5–WO3).
Meanwhile, (NH4)2HPO4 bears P5+–O2− bonds prone to bind with defective metal cations adjacent to OV species (Mn+/V5+ of a fragmented Mn2+–O–V5+ for X = 1–3) or intrinsically open metals (V5+ of [V5+–(O2−)4]3− for X ≥ 2) on/near the surface via mono-/bi-dentate binding modes.12,33,36 Moreover, (NH4)2HPO4 on the surface can undergo deamination and/or dehydration under oxidative environments at ≤500 °C, leading to its transformation into surface PO43− functionality acting as BA− (Fig. 1C).36–38 This is in contrast to surface-unbound (NH4)2HPO4, whose oxidative transition is from H3PO4 via deamination at <200 °C, 1/2(H4P2O7) via dehydration at 200–300 °C, to gaseous P4O10 via poly-condensation/sublimation at ≤500 °C.39,40 In this regard, MnX catalysts were impregnated with (NH4)2HPO4, whose quantity was determined based on bulk molar ratios of S to metal (0.2–0.3) for SOA2−-modified transition metal vanadates to provide a host of merits in accelerating the SCR, as we verified previously.14–18 The resulting (NH4)2HPO4-impregnated MnX catalysts were then calcined identically to those prior to (NH4)2HPO4 impregnation. This led to the formation of MnX–P catalysts, whose (protonated) PO43− contents (NBA−–H+) could be distinct and rely heavily on the amounts of defective Mn+ or defective/open V5+ species for MnXV2OX+5 architectures.
Furthermore, TiO2-supported Sb2O5 (Sb2O5/TiO2) was synthesized in such a way to bear bulk Sb content of 3.0 wt%, leading frequently to the promotion of the SCR activities, AS/ABS pyrolysis activities, or H2O/SO2 resistance for bunched metal vanadates we have discovered to-date.11,12,14,15,17,18,41–43 Notably, Mn1–P outperformed Mn2–P/Mn3–P in promoting acidic and/or redox properties pivotal to catalyze the SCR, which was demonstrated below in substantial detail. Mn1–Sb–P was thus synthesized by positioning Mn1V2O6 architectures adjacent to Sb2O5 promoters of Sb2O5/TiO2 and subjected to PO43− functionalization under the same conditions to those used to synthesize Mn1–P except for the substitution of Sb2O5/TiO2 for TiO2.
The macroscopic morphologies of the catalysts were observed using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) mapping images, where the catalysts were comprised of micron-sized, irregular-shaped chunks with all the components (Mn, V, Sb, and P) active to the SCR or AS/ABS pyrolysis being highly scattered on the surfaces (Fig. S1†). The microscopic morphologies of the catalysts were also explored using high-resolution transmission electron microscopy (HRTEM) images (Fig. 2A–D), in which 30–50 nm-sized TiO2 particulates were aggregated. This was evidenced by the lattice fringes with d spacings of 2.37 Å and 3.52 Å, which were indexed to surface (004) and (101) facets for tetragonal TiO2, respectively. The textural properties of the catalysts were then inspected using their type IV N2 isotherms at −196 °C (not shown), from which the catalysts were identified to possess meso-porosities accessible to N2, as gauged by Brunauer–Emmett–Teller surface areas (SBET,N2) of ∼76.5 mN22 gCAT−1 and Barrett–Joyner–Halenda pore volumes (VBJH,N2) of ∼0.3 cmN23 gCAT−1 (Table S4†).
The bulk and surface compositional features of the catalysts were further investigated using inductively coupled plasma (ICP) combined with optical emission spectroscopy (OES) or atomic absorption spectroscopy (AAS), with which the catalysts were found to possess bulk V contents of 2.0 wt%, as-targeted. The catalysts were also verified to have such bulk molar ratios of Mn to V (Mn/V) that were in close accordance to those utilized to define MnXV2OX+5 building units (e.g., Mn/V of 0.5 for Mn1 and Mn1–Sb–P; 1.4 for Mn3–P; Table S4†), which might suggest the successful MnXV2OX+5 deposition on TiO2 surfaces.30–32
Interestingly, the magnitude of the bulk Mn/V values for the catalysts was around twice that of their corresponding surface Mn/V values, as assessed via X-ray photoelectron (XP) spectroscopy or EDX mapping (Table S4†). This could originate from V-rich traits of the catalyst surfaces, as also found in other transition metal vanadates reported so far.11,14 This might justify the exclusion of Mn2+–O–Mn2+ channels inherent to PO43−-modified MnXV2OX+5 architectures from the predictions with regard to their acidic/redox/hydrophobic features. Conversely, the molar ratios of P relative to metals (P/metal) for the catalysts in the surface scale (0.7) were 2-4-fold higher than those for the corresponding catalysts in the bulk scale (0.2–0.3), as shown in Table S4.† This indicated that PO43− functionalities mainly served to modify the surface spots such as defective Mn+ or defective/open V5+ species. Apparently, surface molar ratios of metal to V (metal/V) increased in the sequence of Mn1–P (0.2) < Mn2–P (0.4) < Mn1–Sb–P (0.6) ∼ Mn3–P (0.7) with their surface P/metal values being alike (Table S4†). These suggested that the quantity of (protonated) PO43− modifiers (NBA−–H+) could be larger in the order of Mn1–P < Mn2–P < Mn1–Sb–P ∼ Mn3–P. Again, NBA−–H+ values of the catalysts were speculated to be inversely-proportional and proportional to X values in the light of defective Mn+ and open V5+ species, respectively. Nonetheless, open V5+ species were identified to outweigh defective Mn+ counterparts in dictating NBA−–H+ values of the MnX–P catalysts with defective Sb cations on terminated Sb2O5 surface acting as additional grafting points of (protonated) PO43− functionalities for Mn1–Sb–P.
The bulk crystallographic characteristics of the catalysts were investigated using their X-ray diffraction (XRD) patterns (Fig. S2†), across which the bulk diffractions were assigned to those for tetragonal TiO2 (anatase) only and did not match those for its polymorph (rutile), whereas the bulk facets corresponding to those for MnXV2OX+5 or Sb2O5 were absent due in part to the inclusion of small Mn/V/Sb contents (≤3.0 wt%).11,14–18,42 The surface crystallographic traits of the catalysts were thereby explored using their selected area electron diffraction (SAED) patterns (Fig. 2E–H), where the surface diffractions indexed to those for tetragonal TiO2 were consistently observed. The other surface facets found in the SAED patterns were assigned to those of monoclinic Mn1V2O6 for Mn1–P, monoclinic Mn2V2O7 for Mn2–P, orthorhombic Mn3V2O8 for Mn3–P, and monoclinic Mn1V2O6 coupled with cubic Sb2O5 for Mn1–Sb–P, while collateral surface diffractions of Mn3(PO4)2 or V3(PO4)5 were un-indexed (Fig. 2E–H). All the characterization results could allow for the conclusion that the catalysts were synthesized as-aimed and adequate to strictly rank their surface/catalytic properties in terms of X values.
The XP spectra of the catalysts in the Mn 2p regimes were de-convoluted into six sub-bands upon the exclusion of satellites with binding energies centered at 645.0–648.0 eV (Fig. S3 and Table S5†).13,14,44,45 These sub-bands belonged to the Mn 2p1/2 or Mn 2p3/2 regions, either of which afforded three sub-bands assigned to Mn2+, Mn3+, and Mn4+ with binding energies centered at 652.0–652.7 eV (Mn 2p1/2)/640.6–641.3 eV (Mn 2p3/2), 653.4–654.1 eV (Mn 2p1/2)/641.7–642.4 eV (Mn 2p3/2), and 655.2–655.9 eV (Mn 2p1/2)/643.2–643.9 eV (Mn 2p3/2), respectively.13,14,44,45 Defective Mn3+/4+ concentrations increased in the order of Mn1–P (58.8%) < Mn1–Sb–P (63.9%) < Mn2–P ∼ Mn3–P (71.6%), which was against our prediction of a smaller NOV at a larger X in the aspect of NV5+–O–Mn2+ values. This could partially originate from fragmented Mn2+–O–Mn2+ motifs, whose significance was likely to become greater at X ≥ 2 than at X = 1, yet, was in partial line with our anticipation concerning the numbers of PO43− anchoring points using metal/V and P/metal values in addition to defective Sb cations for the catalyst surfaces (NBA−–H+ of Mn1–P < Mn2–P < Mn1–Sb–P ∼ Mn3–P). In addition, binding energies of defective Mn3+/4+ phases were elevated in the order of Mn1–Sb–P < Mn1–P ∼ Mn2–P < Mn3–P (e.g., Mn3+ of 641.7 eV for Mn1–Sb–P; 642.0 eV for Mn1–P/Mn2–P; 642.4 eV for Mn3–P in the Mn 2p3/2 domains). This indicated that defective Mn cations were more e−-deficient at X = 3 than X = 1–2, thereby potentially resulting in EOM↑/OM mobility↓/EBA−–H+↑ at X of 1/2 → 3, as also predicted in the light of NV5+–O–Mn2+ values.16–18 Interestingly, albeit Sb possesses the highest EN (4.85 eV in Mulliken scale) among all the active components, Sb5+ of Sb2O5 was likely to donate e− to defective Mn3+/4+ of proximal Mn1V2O6 and might cause OM mobilities of Mn1–Sb–P > Mn1–P and EBA−–H+ values of Mn1–Sb–P < Mn1–P.29
The XP spectra of the catalysts in the V 2p3/2 regimes were also curve-fitted to three sub-bands, which were assigned to V3+, V4+, and V5+ with binding energies centered at 515.0–515.9 eV, 516.0–516.9 eV, and 516.7–517.6 eV, respectively (Fig. S4 and Table S5†).14,15,46,47 Noteworthily, Mn2V2O7/Mn3V2O8 bear intrinsically open V5+ species, which were combined with defective V3+/4+ to make Lewis acidic V phases challenging to quantify using the XP spectra of Mn2–P/Mn3–P.30–32 Nevertheless, binding energies of V3+/4+/5+ phases increased in the sequence of Mn3–P < Mn2–P < Mn1–P < Mn1–Sb–P (e.g., V3+ of 515.0 eV for Mn3–P; 515.3 eV for Mn2–P; 515.6 eV for Mn1–P; 515.9 eV for Mn1–Sb–P). This indicated that Lewis acidic V cations were more e−-abundant at a larger X, thereby potentially causing EOM↓/OM mobility↑/EBA−–H+↓ at X of 1 → 3, as also expected in the aspect of NMn2+–O–V5+ values.16–18 In contrast to hypothetic e− donation from Sb5+ of Sb2O5 to defective Mn3+/4+ of vicinal Mn1V2O6, Sb5+ of Sb2O5 might extract e− from Lewis acidic V cations of neighboring Mn1V2O6 and thereby was likely to bring about OM mobilities of Mn1–Sb–P < Mn1–P and EBA−–H+ values of Mn1–Sb–P > Mn1–P. Apparently, the trends on EOM/OM mobility/EBA−–H+ values of the catalysts versus X predicted using their XP spectra in the Mn 2p regimes were opposite to those in the V 2p3/2 domains.
Of note was that the binding arrays of surface PO43− modifiers were arduous to clarify experimentally owing to the lack of analytic techniques capable of doing so, as far as we know.12,48,49 Nonetheless, PO43− modifiers were reported to bind with metal oxide surfaces via mono-/bi-dentate arrays with energetic spontaneousness, as proved via density functional theory calculations.12,50–52 Moreover, the catalyst surfaces synthesized herein were highly defective, V-rich, and featured by Mn2+–O–Mn2+/Mn2+–O–V5+/V5+–O–V5+ motifs with diverse coordination environments.30–32 All of these were gathered to make it sound that the catalyst surfaces bore PO43− functionalities with multiple (mono-/bi-)binding modes.
Of additional note was that PO43− (BA−) functionality with a higher tendency to protonation can provide the surface with a larger NBA−–H+. The catalysts were thus examined with regard to PO43− modifier and its protonated analogues using their XP spectra in the P 2p3/2 regimes (Fig. 3A–D and Table S5†). These were de-convoluted into three sub-bands, whose assignment were PO43−, HPO42−, and H2PO4− phases with binding energies centered at 131.7 eV, 132.7 eV, and 133.6 eV, respectively.12,33,53 Interestingly, the concentrations of PO43−/HPO42−/H2PO4− phases were comparable across the surfaces, which could suggest that their PO43− functionalities tended to be protonated in similar fashion. Moreover, the concentrations of HPO42− (8.1–9.6%) and H2PO4− (79.0–80.7%) were far higher than that of PO43− across the surfaces. This could indicate that the surfaces bore PO43− functionalities highly susceptible to protonation. The catalysts were then examined using 31P magic angle spinning nuclear magnetic resonance (31P MAS NMR) spectroscopy to further inspect the type of (protonated) PO43− functionalities and their compositions. 31P MAS NMR spectra of the catalysts were curve-fitted to three sub-bands with chemical shifts centered at −24.6 ppm, −17.6 ppm, and −10.6 ppm (Fig. 3E–H and Table S6†).12,33,54 These could be indexed to PO43−, HPO42−, and H2PO4−, respectively, whose concentrations were almost identical across the catalysts with the main possession of HPO42− (7.7–9.8%) and H2PO4− (78.4–80.8%).12,33,54 This could also demonstrate the similar inclination of the catalyst surfaces with regard to the protonation of their PO43− functionalities. In sum, the surfaces were likely to bind with PO43− functionalities via mono-/bi-dentate configurations, across which their liability to protonation was barely distinct. These could leave the kind of MnXV2OX+5 hosts as a prime dictator of Brønsted acidities (NBA−–H+/EBA−–H+) for (protonated) PO43− guests.
CO-pulsed chemisorption served to quantify the amounts of LA species (e.g., defective Mn+ and/or defective/open V5+) accessible to CO in a per-gram of the catalysts at 50 °C (NCO; Table S4†).11–18 NCO values of the catalysts prior to PO43− modification increased in the sequence of Mn1 (2.1 × 10−1 μmolCO gCAT−1) < Mn1–Sb (2.8 × 10−1 μmolCO gCAT−1) < Mn2 ∼ Mn3 (5.2 × 10−1 μmolCO gCAT−1). This again could stem from the inclusion of defective Sb cations for Mn1–Sb and innately open V5+ centers for Mn2/Mn3. The NCO values of the catalysts were reduced by 0.4 × 10−1–1.2 × 10−1 μmolCO gCAT−1 post PO43− functionalization, during which a portion of defective/open LA species served to coordinate with PO43− modifiers, while leaving quite a few defective metal cations adjacent to OV species.12,33,36
In addition, NH3-temperature-programmed desorption (NH3-TPD) experiments were performed by initially chemisorbing NH3 molecules on the surfaces at 50 °C prior to their liberation from the surfaces at ≤700 °C with the ramping rate (β) of 10 °C min−1 (Fig. S5†).11–18,33 The objective of NH3-TPD runs was to assess the numbers of LA species and BA−–H+ bonds accessible to NH3 in a per-gram of the catalysts (NNH3) at 50 °C with the use of the areas under the resulting NH3-TPD profiles (thermal conductivity detector (TCD) signal versus temperature).11–18,33 It should be stressed that the majority of NH3-accessible sites for the PO43−-modified catalysts could correspond to their BA−–H+ bonds. This was because of LA consumption via PO43− occupation along with the impartation of additional BA−–H+ species via protonation of terminal P5+–O2− bonds for PO43− modifiers, as proved in a spectrum of reports on metal vanadates/metal oxide composites subjected to SOA2−/PO43− modification.11–18,33 NNH3 (∼NBA−–H+) values of the PO43−-modified catalysts increased in the sequence of Mn1–P ∼ Mn2–P (290–300 μmolNH3 gCAT−1) < Mn1–Sb–P ∼ Mn3–P (330–340 μmolNH3 gCAT−1), whose hierarchy was in partial line with that using their surface P/metal and metal/V values. This might prove the centrality of X value-directed properties for defective/open metal cations in regulating the nature of (protonated) PO43− functionalities.
NH3-TPD technique additionally served to unveil the significance of X values (type of MnXV2OX+5 architectures) in determining NBA−–H+/EBA−–H+ values for the catalysts in use for activating the acidic cycle of the low-temperature SCR (≤250 °C). NH3-TPD runs on the PO43−-modified catalysts were conducted identically to those discussed above except for changing the temperature utilized to chemisorb NH3 molecules on the surfaces (TNH3) from 50 °C to 220 °C with the β variation of 10–30 °C min−1 (Fig. S6, S7 and Table S7†).11–18,33 The areas under the resulting NH3-TPD profiles of the catalysts were used to evaluate their NNH3 values at 220 °C, whose magnitude was around a third of that at 50 °C, originating from a higher TNH3 (50 → 220 °C) to exert higher thermal energies on the surfaces (Fig. 4A and S5†).12,15,18 Conversely, the hierarchy on the NNH3 values of the catalysts was irrespective of the change in TNH3 values (Mn1–P ∼ Mn2–P (90–100 μmolNH3 gCAT−1) < Mn1–Sb–P ∼ Mn3–P (120–130 μmolNH3 gCAT−1)). This suggested the selection of a greater X value or the deposition of defective Sb cations on the surface could be desired to achieve a greater NNH3 value.
Fig. 4 (A) Plots of ln(β/TMAX2) versus 1/TMAX for sub-band I–III, originating from the de-convoluted NH3-TPD profiles (TCD signal versus temperature) of the catalysts recorded post NH3 chemisorption at 220 °C. In (A), β and TMAX denote a ramping rate (10–30 °C min−1) used and a peak temperature for a sub-band, respectively, as specified in Fig. S6, S7 and Table S7,† whereas NNH3 and ENH3 correspond to the number of NH3 chemisorbed in a per-gram of the catalyst and NH3 binding energy of the catalyst surface at 220 °C, respectively. (B) Plots of −rNOX (NOX consumption rate) versus GHSV−1 (reciprocal of gas hourly space velocity) for the catalysts at 250 °C, where empty and solid circles denote −rNOX values assessed using the catalysts subjected to sieving with sizes of 200–300 μm and 300–425 μm, respectively, whereas rectangle highlighted with sky-blue corresponds to the reaction-limited regimes. (C) Arrhenius plots (ln(−rNOX) versus 1/TREACTION) of the catalysts, where TREACTION, R2, indicate reaction temperature, regression factor, and energy barrier/lumped collision frequency needed to activate the SCR on the catalyst surface, respectively. In (B and C), SN2 (N2 selectivity) values of the catalysts were ∼100.0%. SCR environments for (B and C): 800 ppm NOX; 800 ppm NH3; 3.0 vol% O2; 5.4 vol% H2O; 250 °C (B) or 205–250 °C (C); catalyst sieved with sizes of 200–300 μm (B) or 300–425 μm (B and C); GHSV of 60000–450000 h−1 (B) or 350000 h−1 (C); total flow rate of 500 mL min−1; balanced by a N2. |
NH3-TPD profiles were then curve-fitted to three sub-bands, each of which provided a set of temperatures with maximum NH3 desorption (TMAX) when β values varied from 10 °C min−1 to 30 °C min−1.11–18,33 ln (β/TMAX2) values were then related with their corresponding 1/TMAX values for a sub-band (Fig. 4A and Table S7†), whose slope corresponds to −ENH3/R according to the TPD theory (R: the ideal gas constant).11–18,33 ENH3 (∼EBA−–H+) values were elevated in the sequence of Mn1–Sb–P (22.5 kJ molNH3−1) < Mn1–P ∼ Mn2–P (25.3–27.8 kJ molNH3−1) < Mn3–P (30.5 kJ molNH3−1), whose rank was in accordance with that anticipated in the aspect of NV5+–O–Mn2+ values or from the XP spectral results in the Mn 2p domains.16–18 This suggested that albeit with the major possession of open/defective V cations on the surfaces (via surface Mn/V values), defective Mn cations should not be disregarded in determining EBA−–H+ values of the catalysts. Importantly, the examination on the acidic traits of the catalysts demonstrated their marked reliance on the type of MnXV2OX+5 hosts, throughout which defective Mn and defective/open V cations were highly coupled to afford (protonated) PO43− guests with dissimilar NBA−–H+/EBA−–H+ values.
The resulting background-subtracted in situ NH3-DRIFT spectra of the surfaces displayed multiple bands, most of which rapidly grew in positive direction and could correspond to symmetric/asymmetric stretching/wagging vibrational signals of N–H bonds pertaining to LA–NH3 and BA−–NH4+ species (LA and BA−–H+; Fig. 5).11–18,55,56 Moreover, the bands located at wavenumbers of >3500 cm−1 grew simultaneously and could be indexed to asymmetric stretching vibrational signals of O–H bonds belonging to Brønsted acidic –OH species (−OHν,ASYM; Fig. 5), whose NH3-mediated consumption via –O−–NH4+ evolution led to quick growth of −OHν,ASYM bands in negative direction.11–18,57,58 Interestingly, the bands assigned to LA and −OHν,ASYM were as substantial as those indexed to BA−–H+. This stemmed from the domains of LA/BA−–H+/−OHν,ASYM bands highly intertwining from one another with their baselines being oblique markedly, as we reported elsewhere.11–18,33 This thus made it challenging to precisely quantify the relative abundance of LA/BA−–H+/−OH species for the surfaces.11–18,33 Nevertheless, the surfaces were found to be LA-deficient and BA−–H+-rich, as corroborated by their analytic results via CO-pulsed chemisorption, NH3-TPD, 31P MAS NMR/XPS spectroscopy, etc. These could be combined with in situ NH3-DRIFT spectral results to permit the claim that the surface BA−–H+ species had high affinity for NH3 at low temperatures.
The component present in a N2-balanced gas was then altered from NH3 to NO/O2 at 220 °C, upon which LA/BA−–H+/−OHν,ASYM bands were consumed rapidly in conjunction with the quick emergence of the bands being positioned at wavenumbers of 1550–1650 cm−1. These bands could correspond to asymmetric stretching vibrational signals of N–O bonds of NO coordinated to −OL–MI(n−1)+ (NO2ν,ASYM−; Fig. 5).12,18,59,60 The intensities of NO2ν,ASYM− bands, however, were minute compared to those of LA, BA−–H+, or −OHν,ASYM bands, which indicated that the surfaces could hardly bind with NO. All the traits found in in situ NH3- or NO/O2-DRIFT spectra of the surfaces were invariant even with the continuous substitution of a N2-balanced gas for NO/O2 → NH3 and NH3 → NO/O2 (Fig. 5). In situ DRIFT spectral results proved that the surfaces abundant with BA−–H+ species could activate the SCR via ER model, which is featured by the transition of gaseous NO to N2 with the prime utilization of NH3 bound to BA−–H+ (BA−–NH4+).11–18,33
(1) |
(2) |
(3) |
(4) |
(5) |
Eqn (3) served to describe −rNOX (eqn (6)), whose representation was altered to eqn (9) using site balances concerning Brønsted acidic (BA−–H+; eqn (7)) and labile oxygen species (OLMn+; eqn (8)).11–18
−rNOX = k3[BA−–NH4+⋯−OL–M(n−1)+]CNO | (6) |
[BA−–H+]0 = [BA−–H+](1 + K1CNH3 + K1K2CNH3[OLMn+]) | (7) |
(8) |
(9) |
Notably, −rNOX values of the metal vanadates were verified to be almost invariant with the alteration of CH2O or CNH3 values, thereby permitting to eliminate all the terms containing CH2O/CNH3 from the denominator of eqn (9).11–18 Moreover, −rNOX values should hardly rely on [OM] corresponding to 1/2CO2 in a feed gas.11–18 This was because of CO2 that was in huge excess relative to CNO/CNH3 in addition to the immediate regeneration of OLMn+ via M(n−2)+ oxidation in the redox cycle.11–18 This thus allowed for the removal of the terms including [OM] in the denominator of eqn (9).11–18 Eqn (9) was thus simplified to eqn (10), wherein k3 can be represented using eqn (11) with the inclusion of collision frequency for the RDS , given Arrhenius behaviour of the catalysts showing greater −rNOX values at higher reaction temperatures (TREACTION), as displayed in Table S8.†11–18
−rNO = (k3K1K2CNH3[BA−–H+]0[Mn+OL]0)CNO | (10) |
(11) |
Eqn (10) and (11) could be combined to construct Arrhenius plot of ln(−rNOX) versus 1/TREACTION (eqn (12)), from which EBARRIER and can be evaluated for the catalyst.11–18
(12) |
Notably, can be greater at a larger NBA−–H+ (∼NNH3 ∼ [BA−–H+]0) or a larger NOL (∼[Mn+OL]0), whereas EBARRIER can be lower at a lower EBA−–H+ (∼ENH3) or a higher EOL, as specified above.16–18 Besides the elaboration on NBA−–H+/EBA−–H+ values of the catalysts (via NH3-TPD), their NOL/EOL values were also examined via XP spectroscopy (Fig. S8 and Table S5†). The XP spectra of the catalysts in the O 1s domains were curve-fitted to three sub-bands with binding energies centered at 529.9 eV, 530.3–530.7 eV, and 532.0 eV.13–15 These could be assigned to lattice O (Oβ), OL of OLMn+ (Oα), and O of chemisorbed H2O , respectively, where Oα concentrations (∼NOL) increased in the sequence of Mn3–P (24.2%) < Mn2–P ∼ Mn1–P (30.2%) < Mn1–Sb–P (34.1%).13–15 This corresponded to the trend on NOL versus X anticipated in the aspect of NV5+–O–Mn2+ values (NOL↓ at X of 1/2 → 3) along with the demonstration concerning the impartation of additional Oα species, stemming from the fragmentation of Sb5+–O–Sb5+ motifs on/near Sb2O5 surface. Moreover, binding energies of Oα species inherent to the catalysts were elevated in the order of Mn3–P (530.3 eV) < Mn2–P ∼ Mn1–P (530.5 eV) < Mn1–Sb–P (530.7 eV), from which Oα species of Mn1–P/Mn2–P were identified to be more e−-deficient than those of Mn3–P and therefore derived the hierarchy on their EOL values of Mn1–P ∼ Mn2–P < Mn3–P. This was in partial accordance with the trend on EOL versus X expected in the light of NMn2+–O–V5+ values (EOL↑ at X of 1 → 3).16–18 Interestingly, the inclusion of Sb2O5 promoters in Mn1–P could cause e− density of Oα species pertaining to the resulting Mn1–Sb–P to be lower than that innate to Mn1–P, tentatively leading to EOL values of Mn1–P > Mn1–Sb–P. The investigation on NOL/EOL values of the catalysts could suggest their reliance on the kind of MnXV2OX+5 architectures, where local environments on open/defective V or Mn cations varied dynamically with the change in X values.30–32
One of main goals in this study was to diagnose the significance of NBA−–H+/EBA−–H+/NOL/EOL values for the catalysts in directing their −rNOX values under a wet feed gas typically consisting of excessive H2O/O2 (≥3.0 vol%) and NOX/NH3 (800 ppm) in use across all the SCR runs, unless otherwise specified.11–18 Notably, −rNOX is defined by the moles of NOX consumed in a per-BA−–H+ accessible to NH3 at 220 °C and in a per-unit time basis (eqn (S8)†) upon the consideration of how the SCR could be activated on the surfaces (BA−–H+-mediated ER model; Fig. 1B).11–18 Moreover, −rNOX values should be assessed at low-temperature domains (≤250 °C), where the forward reactions substantially override the corresponding reverse ones by letting NOX conversions (XNOX) measured be largely deviated from those equilibrated thermodynamically (100%).11–18 Hence, −rNOX values were evaluated using the datasets with XNOX values of <30%.11–18
−rNOX values were then related with the reciprocals of gas hourly space velocities (GHSV−1) of 0.2 × 10−5–1.7 × 10−5 hours or catalyst particulate sizes (dCATALYST) of 200–300 μm or 300–425 μm at the highest TREACTION (250 °C) for locating reaction-limited regimes with external/internal diffusional proclivities being marginal (Fig. 4B).11–18 Apparently, –rNOX values were irrespective of dCATALYST values at residence times (GHSV−1) of <0.3 × 10−5 hours. This indicated that kinetic SCR domains free from diffusional artifacts were within the residence times of <0.3 × 10−5 hours at ≤250 °C and therefore served throughout the other kinetic SCR runs (sky-blue-shaded rectangle in Fig. 4B).11–18 Obviously, −rNOX values of the catalysts were greater at higher TREACTION values (Table S8†), which demonstrated their conformity to Arrhenius behaviour.11–18 Furthermore, regardless of the change in TREACTION values, −rNOX values retained their hierarchy of Mn3–P < Mn2–P ∼ Mn1–P < Mn1–Sb–P (e.g., 3.4 × 10−1 min−1 for Mn3–P; 5.4 × 10−1 min−1 for Mn2–P/Mn1–P; 6.2 × 10−1 min−1 for Mn1–Sb–P at 250 °C), while revealing N2 selectivities (SN2) of 100%. This proved the superiority of Mn1–Sb–P to MnX–P catalysts, among which the preferential choice of Mn1–P over Mn2–P as a reservoir of promotive Sb2O5 species was detailed below.
Arrhenius plots were finally constructed for the catalysts to assess their EBARRIER and values, both of which served to unlock the centrality of NBA−–H+/EBA−–H+/NOL/EOL in dominating −rNOX values (Fig. 4C).11–18 Their EBARRIER values increased in the order of Mn1–Sb–P ∼ Mn1–P ∼ Mn2–P (48.8–50.7 kJ mol−1) < Mn3–P (53.4 kJ mol−1), whose trend was partially con-current to that on their EBA−–H+ values (Mn1–Sb–P < Mn1–P ∼ Mn2–P < Mn3–P), yet, was hardly linked to that on their EOL values (Mn1–Sb–P < Mn1–P ∼ Mn2–P < Mn3–P) considering the relationships of EBA−–H+↓→EBARRIER↓ and EOL↑→EBARRIER↓, as discussed earlier.16–18 Meanwhile, values were elevated in the sequence of Mn1–P ∼ Mn2–P (4.2 × 104 min−1) < Mn3–P ∼ Mn1–Sb–P (7.1 × 104 min−1), whose hierarchy was in accordance with that on their NBA−–H+ values and did not match that on their NOL values (Mn3–P < Mn2–P ∼ Mn1–P < Mn1–Sb–P) given the correlations of , as depicted in the Introduction.
Indeed, EBA−–H+/NBA−–H+ overrode EOL/NOL in directing −rNOX values of the catalysts. This demonstrated that the acidic cycle could outweigh the redox counterpart in accelerating the SCR under reaction-limited regions, even with the association of NH3-chemisorbed Brønsted acidic (BA−–NH4+) and labile oxygen species (−OL–M(n−1)+) to form BA−–NH4+⋯−OL–M(n−1)+ (eqn (3) and Fig. 1B).11–18 In this sense, it was scientifically convincing that −rNOX could be an indicative of overall acidic cycling efficiency for the catalyst. Importantly, kinetic SCR runs validated the prime descriptor of −rNOX values was the X values of MnXV2OX+5 architectures, whose local Mn/V environments considerably affected the hierarchies on EBA−–H+/NBA−–H+ values for the catalysts.
Meanwhile, the redox cycle is activated by OL of OLMn+ and OM confined on OV, whose hierarchies concerning NOM and EOM values expected for the catalysts were Mn3–P < Mn2–P ∼ Mn1–P and Mn1–P ∼ Mn2–P < Mn3–P, respectively, in the light of NV5+–O–Mn2+ values, as opposed to the trend on their EOM values of Mn1–P > Mn2–P > Mn3–P in the aspect of NMn2+–O–V5+ values.15–18 In this regard, O2-pulsed chemisorption technique was utilized to evaluate the numbers of O2 (∼2OM) chemisorbed in a per-gram of the catalysts (NO2), whose OV sites available to bear OM species at low temperatures were void via H2 reduction at 300 °C prior to chemisorbing O2 molecules at 250 °C (Table S4†).15–18 The resulting NO2 values increased in the order of Mn3–P (21.5 μmolO2 gCAT−1) < Mn2–P ∼ Mn1–P ∼ Mn1–Sb–P (27.2–29.5 μmolO2 gCAT−1). This indicated the local environments on defective Mn cations were more crucial to dictate NOM values of the catalysts than those on open/defective V counterparts. Moreover, the similarity found in NO2 values of Mn1–P and Mn1–Sb–P indicated that defective Sb cations on fragmented Sb5+–O–Sb5+ channels of Sb2O5 promoters could prefer binding with P5+–O2− bonds of PO43− functionalities (BA−) rather than coordinating with OM species.
O2-TPD experiments were conducted for the catalysts subjected to initial H2 reduction at 300 °C, upon which OM species (1/2O2) were chemisorbed on vacant OV sites at 250 °C prior to their release from OV sites with the surface temperatures being elevated from 250 °C to 700 °C at β value of 10 °C min−1.15–18 The areas under the resulting O2-TPD profiles (TCD signal versus temperature) of the catalysts then served to compare their NOM values, yet, were not substantially dissimilar from one another (not shown). Additional O2-TPD runs were thus performed identically to those depicted above except for the change in O2 chemisorption temperature from 250 °C to 50 °C with diverse β values of 10–30 °C min−1 (Fig. S10, S11 and Table S9†).15–18 Again, NOM values of the catalysts were assessed using the areas under their O2-TPD profiles relative to that of Mn1–P set as 1.0, whose hierarchy was Mn3–P (0.7) < Mn2–P ∼ Mn1–P ∼ Mn1–Sb–P (0.9–1.1), as shown in Fig. 6A. The trend found in NOM values of the catalysts was identical to that found in their NO2 values, which again could prove defective Mn cations of MnXV2OX+5 building units pivotal to direct NOM/NO2 values of the catalysts in conjunction with fragmented Sb5+–O–Sb5+ motifs on Mn1–Sb–P surface to hardly bear OM species. O2-TPD profiles were de-convoluted into three-sub-bands, whose TMAX values served to construct the plots of ln(β/TMAX2) versus 1/TMAX for evaluating the slopes corresponding to −EOM/R values (Fig. 6A and Table S9†).15–18 EOM values were elevated in the sequence of Mn1–Sb–P (22.1 kJ molO2−1) < Mn1–P ∼ Mn2–P (25.6 kJ molO2−1) < Mn3–P (29.1 kJ molO2−1), which matched the trend on EOM versus X predicted in the light of NV5+–O–Mn2+ values.16–18 This further substantiated that defective Mn cations could function as the prime dictator of OM properties (NOM/EOM) for the catalysts. Moreover, Mn1–P bore defective Mn cations inclined to e− acceptance from Sb5+ components of Sb2O5 promoters, thus rendering OV sites adjacent to defective Mn cations of the resulting Mn1–Sb–P to be less electrophilic than those of Mn1–P, leading to EOM values of Mn1–Sb–P < Mn1–P, as posited earlier. Importantly, given the hierarchy on EOM values of the catalysts, their OM mobilities were expected to increase in the sequence of Mn3–P < Mn2–P ∼ Mn1–P < Mn1–Sb–P.16–18
Fig. 6 (A) Plots of ln(β/TMAX2) versus 1/TMAX for sub-band I–III, originating from the de-convoluted O2-TPD profiles (TCD signal versus temperature) of the catalysts recorded post 16O2 chemisorption at 50 °C. In (A), β and TMAX denote a ramping rate (10–30 °C min−1) used and a peak temperature for a sub-band, respectively, as specified in Fig. S10, S11 and Table S9,† whereas NOM and EOM correspond to the number of 16OM species (mobile oxygen; 1/216O2) chemisorbed on OV sites (oxygen vacancy) in a per-gram of the catalyst and 16OM binding affinity of the catalyst surface at 50 °C, respectively. (B) Time-on-stream SCR runs on the catalysts under diffusion-limited regimes at 250 °C, where the ratios of their XNOX values (NOX conversion) with labelled 18O2 being excluded in a feed gas relative to those with 18O2 being included in a feed gas (XNOX/XNOX,0) were recorded. In (A and B), the catalysts were initially void of 16OM species on their OV sites via H2 reduction at 300 °C and then underwent O2-TPD runs using 16O2 species (A) or O2-on/off runs using 18O2 species (B). Moreover, in (B), SN2 (N2 selectivity) values of the catalysts were ∼100.0%. SCR environments for (B): 800 ppm NOX; 800 ppm NH3; 0 vol% or 3.0 vol% 18O2; 5.4 vol% H2O; 250 °C; catalyst sieved with sizes of 300–425 μm; GHSV of 60000 h−1; total flow rate of 500 mL min−1; balanced by a N2. |
The trend on EOM values (OM mobilities) of the catalysts were coupled with those on their NOM/NOL values to induce the tentative rank on the overall redox cycling efficiencies for the catalysts of Mn3–P < Mn2–P ∼ Mn1–P < Mn1–Sb–P. This was tested by exposing the catalysts under diffusion-limited time-on-stream SCR conditions, which were featured by a low temperature (250 °C) and a long residence time (GHSV−1 of 1.7 × 10−5 hours; space velocity of 60000 h−1) in tandem with the exclusion of O2 from a wet feed gas at 2–8 hours (denoted as O2-on/off run; Fig. 6B).11–18 In addition, the kind of O2 (OM precursor) used for O2-on/off runs was altered from a generic 16O2 to a heavier, labelled 18O2, whose purpose was to rigorously compare the overall redox cycling efficiencies of the catalysts, as gauged by their XNOX values with 18O2 being turned-off relative to those with 18O2 being turned-on (XNOX/XNOX,0).15–18 Notably, SN2 values of the catalysts were 100% throughout all the SCR runs under diffusion-limited domains (including O2-on/off runs), thereby being omitted from the discussion. Initially, the catalyst surfaces were reduced by H2 at 300 °C to vacate all the OV sites available to bear 18OM species.15–18 The surfaces were then in contact with 18O2 for saturating their OV sites with 18OM species at 250 °C and subjected to the SCR runs under a wet feed gas containing 18O2 for monitoring their XNOX/XNOX,0 values at 250 °C.15–18 The resulting XNOX/XNOX,0 values of the catalysts were 1.0 with 18O2 being turned-on up to 2 hours, plummeted as soon as 18O2 was turned-off at ≥2 hours, plateaued at ≤8 hours, yet, were instantaneously recovered to 1.0 with 18O2 being re-included in a feed gas. This indicated that XNOX/XNOX,0 values of the catalysts were heavily dependent on their abilities to accelerate the redox cycle via the recuperation of 18OM and 18OL via 18O2 supply and 18OM migration, respectively, during O2-on/off runs.15–18 Of importance was that the decrease in XNOX/XNOX,0 values were more pronounced in the sequence of Mn1–Sb–P < Mn1–P ∼ Mn2–P < Mn3–P with 18O2 being excluded from a feed gas at 2–8 hours. This apparently demonstrated that the overall redox cycling efficiencies of the catalysts were higher in the order of Mn3–P < Mn2–P ∼ Mn1–P ∼ Mn1–Sb–P, which was in agreement with those anticipated using their NOL/NOM/EOM values.
The overall H2O tolerance of the catalysts was investigated via their time-on-stream SCR runs under diffusion-limited, low-temperature regimes (space velocity of 60000 h−1; 220 °C) in conjunction with the inclusion of H2O in an O2-plentiful feed gas at 1–4 hours (denoted as H2O-on/off run; Fig. 7B).16–18 XNOX values of the catalysts with H2O turned-on relative to those with H2O turned-off (XNOX/XNOX,0) served to rank the capabilities of their BA−–H+/OM species reluctant to binding with H2O (XNOX/XNOX,0↑ → overall H2O resistance↑).16–18 Indeed, XNOX/XNOX,0 values were elevated in the sequence of Mn3–P (0.77) < Mn2–P ∼ Mn1–P (0.83) < Mn1–Sb–P (0.94) with H2O being turned-on at 1–4 hours, which matched those anticipated for the catalysts, as established based on their EH2O and/or SBET,H2O values.
The inspection on the overall acidic cycling (−rNOX), overall redox cycling (O2-on/off), and hydrophobic characteristics (H2O-on/off) for the catalysts could allow to postulate that their overall SCR efficiencies were higher in the sequence of Mn3–P < Mn2–P ∼ Mn1–P < Mn1–Sb–P. To test this postulation, the catalysts were exposed to an O2-ample, wet feed gas under diffusion-limited regions (space velocity of 60000 h−1) with TREACTION values being altered from 150 to 400 °C (denoted as temperature-sweep run; Fig. 7C).11–18,33 Indeed, the catalysts elevated their XNOX values maximum-achievable in the sequence of Mn3–P < Mn2–P ∼ Mn1–P < Mn1–Sb–P at <250 °C. In particular, Mn1–P improved the overall SCR efficiencies (XNOX) of ∼15.0% upon the inclusion of Sb2O5 promoters at 200–220 °C, leading the resulting Mn1–Sb–P to exhibit the highest SCR performance among all the catalysts investigated herein.
Moreover, the overall SCR efficiency of Mn1–Sb–P was compared with that of Mn1–Sb–S, for which Mn1–Sb host was functionalized with SOA2− guests at the identical temperature (500 °C) to that utilized to synthesize Mn1–Sb–P for fair comparison.14 500 °C was also chosen to impart BA− species of the resulting Mn1–Sb–S with substantial hydrophobicity conducive to promote ABS pyrolysis efficiency, as we demonstrated previously.14 Of note was that SOA2− binding modes of Mn1–Sb–S were mostly bi-dentate, as verified with the use of in situ SO2/O2-DRIFT spectroscopy experiment of Mn1–Sb at 500 °C.14 Of additional note was that Mn1–Sb–P and Mn1–Sb–S were comparable with regard to the molar ratios of heteroatom relative to metal in the bulk/surface scales (P/(Mn + V + Sb) of 0.2 (±0.1)/0.7 (±0.1) for Mn1–Sb–P; S/(Mn + V + Sb) of 0.2 (±0.1)/0.5 (±0.2) for Mn1–Sb–S).14 These were gathered to induce the expectation that NNH3 (∼NBA−–H+) of the former could be greater than that of the latter at low temperatures. NH3-TPD experiment of Mn1–Sb–S was thereby conducted to assess its NNH3 (105 μmolNH3 gCAT−1) at 220 °C and corroborated NNH3 (∼NBA−–H+) values of Mn1–Sb–S < Mn1–Sb–P (120 μmolNH3 gCAT−1) at 220 °C (Fig. 4A and S13A†). The overall SCR efficiencies (XNOX) of Mn1–Sb–S were 13–23% lower than those of Mn1–Sb–P at TREACTION values of 180–220 °C (Fig. 7C). This could be owing to the inferiority of the former to the latter in elevating the , overall redox cycling trait, or overall hydrophobic feature at low temperatures. This could demonstrate the merit of PO43− functionality over SOA2− counterpart functioning as a conjugate base of BA−–H+ or a modifier of the redox site properties under an O2-abundant, wet feed gas.
Furthermore, the overall SCR efficiency of Mn1–Sb–P was also compared with that of a commercial control with bulk V content of 2.0 wt% (V2O5–WO3), whose surface, yet, was not functionalized with PO43− modifiers. This was because of previous SCR reports showing the decrease in low-temperature SCR performance for V2O5–WO3 subjected to oxidative phosphorus modification (bulk P contents of ≥0.2 wt% for those reported; 0.4 wt% for Mn1–Sb–P).62–64 The overall SCR efficiencies (XNOX) of Mn1–Sb–P and V2O5–WO3 were comparable across all the TREACTION values being dialled-in. Mn1–Sb–P and V2O5–WO3 were thereby subjected to hydro-thermal aging (HT) via their exposure to an H2O/O2-abundant N2 at 600 °C for 150 hours for additional XNOX comparison of the resulting Mn1–Sb–P-HT and V2O5–WO3-HT. Mn1–Sb–P barely lost its overall SCR efficiency even post undergoing HT, as gauged by XNOX reduction of ≤∼5.0% for Mn1–Sb–P-HT relative to Mn1–Sb–P at all the TREACTION values. This was in contrast to V2O5–WO3-HT, whose XNOX values were 15–50% smaller than those of V2O5–WO3 at 180–250 °C. This could be due in part to weaker H2O tolerance of V2O5–WO3 in comparison with that of Mn1–Sb–P, as substantiated by their XNOX/XNOX,0 values monitored during H2O-on/off runs at 220 °C (Fig. 7B).16–18 XNOX/XNOX,0 values of V2O5–WO3 and Mn1–Sb–P were 0.88 and 0.94, respectively, with H2O being turned-on at 1–4 hours. The temperature-sweep and H2O-on/off runs demonstrated the superiority of Mn1–Sb–P to Mn1–Sb–S or V2O5–WO3 in activating the low-temperature SCR under an O2-rich wet feed gas.
In this regard, Mn1–Sb–P/V2O5–WO3 were subjected to SO2-TPD experiments, where the surfaces chemisorbed SO2 molecules at 220 °C prior to being heated to 900 °C with diverse β values of 10–20 °C min−1 (Fig. S14 and Table S11†).14–18 The areas under the resulting SO2-TPD profiles (SO2 concentration (CSO2) versus temperature) of the catalysts served to quantify their NSO2 values, from which NSO2 of V2O5–WO3 was around 2-fold greater than that of Mn1–Sb–P (32.2 μmolSO2 gCAT−1), as shown in Fig. 8A.14–18 Moreover, TPD theory served to plot ln (β/TMAX2) versus 1/TMAX for individual sub-band I–V, stemming from the SO2-TPD profiles of the catalysts subjected to de-convolution (Fig. 8A and Table S11†).14–18 These plots allowed to evaluate −ESO2/R values for V2O5–WO3 and Mn1–Sb–P, from which ESO2 of the former was identified to be around 1.5-fold higher than that of the latter.14–18 This suggested that SO3 binding affinity for the surface might be greater in V2O5–WO3 than in Mn1–Sb–P, as speculated based on their ESO2 values of V2O5–WO3 > Mn1–Sb–P. Furthermore, V2O5–WO3 was subjected to NH3-TPD experiment, whose protocols were identical to those of NH3-TPD experiment on Mn1–Sb–P with NH3 molecules being chemisorbed at 220 °C along with the surface temperature elevation to 700 °C with β value of 10 °C min−1 (Fig. S13B†).11–18,33 The area under the resulting NH3-TPD profile served to evaluate NNH3 of V2O5–WO3 at 220 °C, where NNH3 of V2O5–WO3 (220 μmolNH3 gCAT−1) was approximately twice that of Mn1–Sb–P. In sum, in spite of lacking ENH3 of V2O5–WO3 at 220 °C, its NSO2, ESO2, NNH3, and EH2O (hydrophilicity) values were greater than the corresponding values of Mn1–Sb–P. This was deemed sufficient for constructing the hypothesis on a greater amount of AS/ABS deposited on V2O5–WO3 surface compared to that on Mn1–Sb–P counterpart upon their exposure to a SO2-bearing, wet feed gas at <300 °C. To test this hypothesis, the catalyst surfaces were exposed to a wet feed gas containing SO2 at 180 °C for 30 hours to accumulate AS/ABS poisons.14,16–18 The resulting AS/ABS-poisoned catalysts were then underwent thermogravimetric analyzer (TGA)-mass spectrometer (MASS) experiments (Fig. S15 and Table S12†), during which the poisoned surfaces were initially purged to remove physisorbed H2O prior to being heated to 600 °C under an Ar with β value of 5 °C min−1.14,16–18 The resulting TGA profiles (weight percent (wt%; W) loss versus temperature) permitted us to evaluate the quantities of AS/ABS pertaining to the poisoned catalysts (NAS/ABS) using their W loss values (ΔW) at ≤500 °C, thus ruling out the chance concerning pyrolysis of PO43− functionalities grafted on Mn1–Sb–P surface at >500 °C.14,16–18 Indeed, NAS/ABS (∼ΔW) of Mn1–Sb–P (6.9 wt%) was smaller than that of V2O5–WO3 (11.6 wt%), which could elevate the likelihood concerning a higher AS/ABS resistance for the former than that for the latter (Fig. 8A). In our previous study, Mn1–Sb–S was poisoned with AS/ABS under the identical conditions to those used to produce AS/ABS-poisoned Mn1–Sb–P/V2O5–WO3 except for the utilization of a higher CH2O (7.7 vol%) than that used herein (5.4 vol% H2O).14 A higher CH2O could generate a larger amount of AS/ABS precursors (SO3⋯H2O⋯NH3/SO3⋯(H2O)2⋯NH3) on Mn1–Sb–S surface, whose reported NAS/ABS (∼ΔW; 15.8 wt%; Fig. S16†) could thus hardly serve for fair comparison with those of Mn1–Sb–P/V2O5–WO3.12–14,16–18,68,69
Fig. 8 (A) Plots of ln(β/TMAX2) versus 1/TMAX for sub-band I–V, originating from the de-convoluted SO2-TPD profiles (TCD signal versus temperature) of the catalysts recorded post SO2 chemisorption at 220 °C. In (A), β and TMAX denote a ramping rate (10–20 °C min−1) used and a peak temperature for a sub-band, respectively, as specified in Fig. S14 and Table S11,† whereas NSO2 and ESO2 correspond to the number of SO2 chemisorbed in a per-gram of the catalyst and SO2 binding energy of the catalyst surface at 220 °C, respectively. Moreover, in (A), NAS/ABS indicates weight percent (wt%) of AS/ABS belonging to the poisoned catalyst. (B) Illustration of BA−–H+-mediated S2O72− fragmentation cycle essential to catalyze ABS pyrolysis, during which ABS is dehydrated to produce NH4+ and 1/2S2O72− fragments, whereas S2O72− undergoes a series of transitions assisted by chemisorbed H2O and surface-wandering H2/H+. In (B), the endothermic disintegration of BA−⋯H2O–SO2–H2O into 2H2O, SO2, and BA− is the rate-determining step of catalytic ABS pyrolysis (marked with *). (C) Arrhenius plots (ln(−rABS) versus 1/TREACTION) of the catalysts, where −rABS, TREACTION, R2, indicate ABS consumption rate, reaction temperature, regression factor, and energy barrier/lumped collision frequency needed to activate ABS pyrolysis on the catalyst surface, respectively. AS/ABS poison environments for (C): 800 ppm of NOX; 800 ppm of NH3; 500 ppm of SO2; 3.0 vol% O2; 5.4 vol% H2O; 180 °C; 30 hours; catalysts sieved with sizes of 300–425 μm; space velocity of 60000 h−1; total flow rate of 500 mL min−1; balanced by a N2. AS/ABS pyrolysis environments for (C): total flow rate of 50 mL min−1; ramping rate of 5 °C min−1; under an Ar. |
Meanwhile, AS can be deaminated for its transformation into ABS at <260 °C.14,16–18 ABS can then be thermally decomposed into SO2, O2, NH3, H2O, and N2 by way of a series of pathways, all of which are thermodynamically spontaneous.14,16–18 Specifically, ABS can be dehydrated to produce ammonium pyrosulfate (1/2(NH4)2S2O7) consisting of NH4+ and 1/2S2O72− fragments, where NH4+ can bind with −OL–M(n−1)+ to transform into NH3⋯H+–−OL–M(n−1)+, which in turn can lose 1/6N2, 1/2H2, and 2/3NH3 to yield HOL–M(n−1)+ prior to the recovery of −OL–M(n−1)+ via dehydration/oxidation of HOL–M(n−1)+ (denoted as NH4+ fragmentation cycle I) with the transition of HOL–M(n−1)+ → −OL–M(n−1)+ being depicted in Fig. 1B, eqn (4) and (5).14,16–18 Interestingly, NH3⋯H+–−OL–M(n−1)+ can also be regarded as NH4+–−BA (BA−–NH4+) used to activate the acidic cycle of the BA−–H+-mediated ER model (referred to as NH4+ fragmentation cycle II; Fig. 1B).14,16–18 The NH4+ fragmentation cycle I/II were verified to be readily activated and thermodynamically favorable, while demanding lower EBARRIER values in comparison with that of 1/2S2O72− fragmentation cycle detailed in Fig. 8B, where 1/2 of 1/2S2O72− are omitted for simplicity.14,16–18
S2O72− can undergo transition from 2(BA−–H+⋯−O–SO2)O, 2(BA−–H+⋯−O–SO2–O−⋯H+), to 2(BA−⋯H2O–SO2–H2O) via interplays with 2BA−–H+, H2O chemisorbed on the surface, and 2H2 wandering in the surface, respectively (Fig. 8B).14,16–18 H2O and H2 can be in excess relative to 2(BA−–H+⋯−O–SO2)O and 2(BA−–H+⋯−O–SO2–O−⋯H+), respectively, thereby accelerating 2(BA−–H+⋯−O–SO2)O + H2O → 2(BA−–H+⋯−O–SO2–O−⋯H+) and 2(BA−–H+⋯−O–SO2–O−⋯H+) + 2H2 → 2(BA−⋯H2O–SO2–H2O) in rapid and exothermic manner (Fig. 8B).14,16–18 This is in contrast to the rate-directing, endothermic disintegration of 2(BA−⋯H2O–SO2–H2O) to liberate 4H2O/2SO2 with 2BA− being left on the surface yet highly prone to protonation mediated by ample H+ roaming in the surface (*; Fig. 8B).14,16–18 Of significance was that EBARRIER required to activate 2(BA−⋯H2O–SO2–H2O) → 4H2O + 2SO2 + 2BA− can be lower if the binding affinity of BA− for H+ of H2O belonging to H2O–SO2–H2O (denoted as EBA−) is smaller.14,16–18 Of additional significance was that H2O-on/off runs on V2O5–WO3/Mn1–Sb–P could allow for evaluating their (relative) EH2O values (Fig. 7B). The EH2O values stated above, however, can be defined by the binding energies between H+ of protonated BA−(BA−–H+) and O2− of H2O, from which a higher EH2O can induce a greater tendency to generate BA−⋯H3O+ (not BA−⋯H2O) via an easier H+ donation from BA−–H+ to H2O.17,61 Hence, it could be challenging to predict which one possessed a higher EBA– than the other on the ground of their H2O-on/off runs. On the other hand, low-temperature S2O72− fragmentation cycle on the catalysts can be mainly activated by their BA−–H+ species, whose quantities correspond to their NNH3 values functioning as the dictators of collision frequencies between BA−–H+ and S2O72−, between 2(BA−–H+⋯−O–SO2)O and H2O, or between BA−–H+⋯−O–SO2–O−⋯H+ and H2 (Fig. 8B).14,16–18 Hence, a higher was expected to be achievable in V2O5–WO3 rather than in Mn1–Sb–P due to a larger NNH3 provided by the former compared to that imparted by the latter.
AS/ABS pyrolysis efficiencies of the catalysts were compared using their AS/ABS consumption rates (−rAS/ABS), which are defined by the moles of AS/ABS consumed in a per-BA−–H+ accessible to NH3 at 220 °C and in a per-unit time basis.14,16–18 −rAS/ABS values of the catalysts could be assessed using their TGA-MASS datasets to provide ΔW values within a time span (Δt) with the deviation of ±0.5 °C from a TREACTION being set (Fig. S15A, B and Table S12†).14,16–18 Again, AS can be converted readily to ABS under an Ar at <260 °C.14,16–18 This led us to consider kinetic datasets of the catalysts at 260–290 °C for making their −rAS/ABS values be identical to −rABS analogues (eqn S(9)†).14,16–18 For rigor, −rABS values of the catalysts were evaluated using kinetic datasets with ABS conversions (XABS) of ≤20.0% only, whose magnitude was far away from that thermodynamically equilibrated (100%) at 260–290 °C.14,16–18 For additional rigor, the RDS of S2O72− fragmentation cycle can be activated to release SO2, whose signals emitted versus temperature for the catalysts were also recorded during their TGA-MASS experiments (Fig. S15C and D†).14,16–18 The onsets of SO2 signal evolution (TONSET) were found to be 226 °C and 239 °C for Mn1–Sb–P and V2O5–WO3, respectively, which could add weigh on the claim that −rABS values of the catalysts should be inspected at 260–290 °C for accurately assessing their EBARRIER values. It should be stressed that a smaller EBARRIER was anticipated to be achievable in Mn1–Sb–P than in V2O5–WO3 because TONSET could be an indicative of the thermal energy needed for the RDS activation, in addition to TONSET values for the catalysts of Mn1–Sb–P < V2O5–WO3.14,16–18 Interestingly, in spite of a higher CH2O in use for poisoning Mn1–Sb–S with AS/ABS, TONSET reported for Mn1–Sb–S (237 °C; Fig. S16†) was as low as that for V2O5–WO3, which suggested that EBARRIER values for Mn1–Sb–S and V2O5–WO3 could be in similar magnitude.14
−rABS values of Mn1–Sb–P were consistently higher than those of V2O5–WO3 at all the TREACTION values tested (Table S12†), which indicated that the former was superior to the latter in catalyzing ABS pyrolysis, tentatively resulting from a smaller EBARRIER provided by the former than that imparted by the latter. Notably, a higher CH2O previously used to poison Mn1–Sb–S with AS/ABS could be coupled with its NNH3 to markedly affect of Mn1–Sb–S along with its −rABS values in a per-BA−–H+ site basis at ≥260 °C, thus rendering the fair comparison of −rABS values for Mn1–Sb–S versus the others to be of challenge.14,16–18
Nevertheless, −rABS values of the catalysts were greater at higher TREACTION values, indicating the catalysts obeyed Arrhenius behavior (Fig. S16 and Table S12†).14,16–18 −rABS value can be represented using the generic rate law (eqn (13)), where kAPP, kAPP,0, CABS, and l are referred to as apparent ABS consumption (reaction) rate constant, collision frequency, ABS concentration, and reaction order, respectively.14,16–18
(13) |
Arrhenius plots of ln(−rABS) versus 1/TREACTION were constructed for the catalysts (eqn (14)) to evaluate their EBARRIER values and lumped collision frequencies , as detailed in Fig. 8C and S16.†14,16–18
(14) |
Apparently, of V2O5–WO3 was verified to be around 3-fold higher than that of Mn1–Sb–P (0.3 × 102 min−1), which was in agreement with the trend on their NNH3 values of V2O5–WO3 > Mn1–Sb–P, as expected earlier. Conversely, EBARRIER of V2O5–WO3 was found to be around 6.5 kJ mol−1 higher than that of Mn1–Sb–P (26.5 kJ mol−1). This was in accordance with their TONSET values of V2O5–WO3 > Mn1–Sb–P. This also corroborated that the hydrophobicity of BA− species was greater in Mn1–Sb–P than in V2O5–WO3, leading the former to reduce EBARRIER necessary for ABS dissociation (RDS activation) more readily than the latter.
On the whole, AS/ABS pyrolysis efficiencies of Mn1–Sb–P > V2O5–WO3 could prove the claim that hydrophobicity of BA− species can override the amount of their protonated analogues (BA−–H+) in dictating −rABS under a low thermal energy. In addition, −rABS values of the catalysts were coupled with their NAS/ABS values to allow for the postulation that Mn1–Sb–P can enhance AS/ABS resistance over V2O5–WO3 at low temperatures. Moreover, in contrary to of Mn1–Sb–S, its EBARRIER should not rely on either CH2O or NNH3 because −rABS values were evaluated in a per-BA−–H+ site basis.14,16–18 However, EBARRIER of Mn1–Sb–S (30.0 (±2.7) kJ mol−1; Fig. S16†) was comparable to that of V2O5–WO3 (32.9 (±2.9) kJ mol−1) and therefore posing the need to compare their AS/ABS resistance via SCR runs under regulated conditions.
In this regard, the catalysts were subjected to time-on-stream SCR runs (denoted as SO2-on/off runs; Fig. 9A), whose environments were identical to those used to conduct H2O-on/off runs expect for the consistent supply of an O2-ample, wet feed gas into the catalyst surfaces in tandem with the addition of SO2 to the resulting O2/H2O-containing feed gas at ≥2 hours.11–18,33 XNOX values of the catalysts with SO2 turned-on relative to those with SO2 turned-off (XNOX/XNOX,0) served to gauge AS/ABS tolerance of the catalysts at ≥2 hours by monitoring their time spans need to reach XNOX/XNOX,0 values of 0.7 (denoted as t0.7).11–18,33 t0.7 of Mn1–Sb–P was approximately 2.5-fold longer than that of V2O5–WO3 (8 hours), again originating from NAS/ABS values of Mn1–Sb–P < V2O5–WO3 and −rABS values of Mn1–Sb–P > V2O5–WO3. Interestingly, XNOX/XNOX,0 values of Mn1–Sb–S gradually increased from 1.0 to 1.25 at 2–5 hours. This could originate from the generation of additional SOA2− (BA−) modifiers on Mn1–Sb–S surface and the subsequent expedition of its acidic cycle via protonation of the corresponding BA− species at 2–5 hours, as also found in our previous studies on metal vanadates.11,33 In contrast, XNOX/XNOX,0 values of Mn1–Sb–S decreased from 1.25 to 0.7 at 5–15 hours. The resulting t0.7 of Mn1–Sb–S was around 1.5-fold longer and shorter than the corresponding t0.7 values of V2O5–WO3 and Mn1–Sb–P, respectively, which demonstrated the superiority of Mn1–Sb–P to the others in resisting AS/ABS poisons.
The overall SCR efficiencies (XNOX) of Mn1–Sb–P and V2O5–WO3 were finally investigated via temperature-sweep SCR runs, whose environments were identical to those utilized to perform SO2-on/off runs with SO2 turned-on with the exception that TREACTION values were dialled in at 150–400 °C (Fig. 9B).11–18,33 XNOX values maximum-achievable on Mn1–Sb–P were 17–20% higher than those on V2O5–WO3 under a SO2-containing, wet feed gas at 180–220 °C. Interestingly, XNOX values maximum-achievable on Mn1–Sb–S were substantially elevated at <250 °C upon the inclusion of SO2 in a wet feed gas (Fig. 7C and 9B) and were indistinct from those on Mn1–Sb–P at 150–400 °C. This again could originate from the functionalization of the former's surface with additional SOA2− (BA−) species, whose resistance to AS/ABS, however, was lower than that of PO43− counterparts pertaining to Mn1–Sb–P, as verified by SO2-on/off runs detailed above. All of these were combined to apparently prove the merit of Mn1–Sb–P over Mn1–Sb–S/V2O5–WO3 in activating both SCR and AS/ABS pyrolysis under a SO2-bearing, wet feed gas at low thermal energies.
Throughout the trends on the properties of the MnX–P catalysts versus X, local Mn2+–O–V5+ connectivities of Mn2+-centered SBUs were as phenomenal as those of V5+-centered counterparts. This was demonstrated by the significance of the former and the latter in dictating ENH3/NOL and NNH3/EOL values of the MnX–P catalysts, respectively, along with their NOM/EOM values being mainly directed by the former. Moreover, albeit X = 1–2 were inferior to X = 3 in attaining a higher (mediated by NNH3), the former were superior to the latter in achieving a lower EBARRIER (mediated by ENH3), a higher SCR activity (−rNOX), and a higher hydrophobicity/OM mobility (mediated by EOM), all of which were coupled to unveil higher wet SCR performance for X = 1–2 than for X = 3. Furthermore, X = 1 outperformed X = 2 in lowering hydrophilic surface area, which corroborated that X = 1 was the optimum value. Of note was that Sb2O5 promoted the surface features of Mn1–P via NNH3 elevation and EOM reduction, from which and hydrophobicity/OM mobility of the resulting Mn1–Sb–P were enhanced over the corresponding traits of Mn1–P, respectively. Consequently, Mn1–Sb–P exhibited higher wet SCR performance and/or higher tolerance to hydro-thermal aging than MnX–P, a commercial control (V2O5–WO3), and a SOA2−-modified analogue (Mn1–Sb–S) we discovered previously. Of additional note was that Mn1–Sb–P had BA− species with high hydrophobicity, thereby reducing the energy needed to disintegrate pyrosulfate more pronouncedly than Mn1–Sb–S/V2O5–WO3. As a result, Mn1–Sb–P outperformed Mn1–Sb–S/V2O5–WO3 in resisting AS/ABS poisons by hampering their deposition and/or expediting their fragmentation under a SO2-containing wet feed gas. This study provides the guidance and methodologies concerning how to exploit poisonous H3PO4 as a modifier of acidic/redox sites and hydrophobicity for transition metal vanadates promising to expedite the SCR and AS/ABS fragmentation under severe environments.
Footnote |
† Electronic supplementary information (ESI) available: Experimental section; structural features and properties versus X for MnXV2OX+5 architectures; properties, EDX mapping images, XRD patterns, XP/31P MAS NMR spectra, NH3-TPD/O2-TPD/SO2-TPD/H2-TPR/TGA-MASS profiles, and H2O isotherms for the catalysts; −rNOX/−rABS values and Arrhenius plot for the catalysts. See DOI: https://doi.org/10.1039/d4ta03928a |
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