Sereena Sunny and
Ramasamy Karvembu*
Department of Chemistry, National Institute of Technology, Tiruchirappalli-620015, India. E-mail: kar@nitt.edu
First published on 15th August 2024
A mild sustainable protocol for the direct C–H double methylation of aromatic aldehydes has been accomplished by using un-activated methanol as a C1 source. Readily available, inexpensive copper sulfate has been utilized as a greener catalyst at room temperature. This methodology represents the first example of direct synthesis of tertiary alcohols from aromatic aldehydes operating via a concerted radical mediated pathway with the elimination of H2O2. The successful gram-scale synthesis of the product indicates the feasibility of this protocol in industrial applications.
C–H methylation is one of the major techniques to introduce methyl groups directly into organic molecules to improve their biological activities and physical properties.5 Conventional transition metal-catalyzed C–H methylation reactions demand harsh conditions and the use of environmentally toxic solvents and toxic methylating agents such as methyl triflate,6 dimethyl sulfate,7 diazomethane,8 methyl iodide,9 trimethyl oxonium tetrafluoroborate10 and corrosive formaldehyde.11 Considering the green chemistry principles, researchers have discovered greener methylating agents such as dialkylcarbonate,12 formic acid,13 carbon dioxide,14 and methanol.15 Among these, methanol has garnered substantial attention as a sustainable C1 building block.16 Based on the mechanistic investigations, the methylation reactions using methanol occurred mainly through the following routes: (a) borrowing hydrogen strategy17 and (b) photo-redox and hydrogen atom transfer catalysis18 (Fig. 1). Since most of these reactions require either harsh conditions or the presence of toxic noble metal-based photocatalysts, there is still room for further improvement. The recent reports on copper catalyzed oxidative C–H functionalization via a radical redox relay process19 and organocopper(III) intermediates20 have aroused our curiosity to investigate the possibility of employing a simple copper salt as a catalyst for C–H methylation with a greener solvent methanol. Considering the growing attention to the development of sustainable methodologies for the direct C–H functionalization of aldehydes,21 we assumed that aromatic aldehydes would be a suitable substrate for methylation. To our surprise, our initial experimental trials using simple copper salts resulted in the formation of an unexpected tertiary alcohol as a product. This was a fascinating result because the direct synthesis of tertiary alcohols from aldehydes was not known, and the existing protocols with other substrates have a lot of drawbacks. The well-established method for the preparation of tertiary alcohols is the nucleophilic addition of Grignard reagent to ketones.22 Despite its industrial significance, this reaction faces numerous challenges from a sustainability perspective, including tedious prefunctionalization of reagents, handling of air- and moisture-sensitive reaction partners, and unwanted waste emission.23 In this regard, here, we report a sustainable, mild, atom-economical, and novel protocol for the synthesis of tertiary alcohols from aromatic aldehydes and methanol using an inexpensive and green copper catalyst.
Entry | Metal salt | Temperature (°C) | mol% | Time (h) | Yielda (%) |
---|---|---|---|---|---|
a Isolated yield. | |||||
1 | CuSO4·5H2O | rt | 10 | 36 | 94 |
2 | CuCl2·2H2O | rt | 10 | 36 | 84 |
3 | Cu(NO3)2·3H2O | rt | 10 | 36 | 70 |
4 | Cu(OAc)2·4H2O | rt | 10 | 36 | 0 |
5 | ZnSO4·7H2O | rt | 10 | 36 | 8 |
6 | CoSO4·7H2O | rt | 10 | 36 | Trace |
7 | NiSO4·6H2O | rt | 10 | 36 | Trace |
8 | CuSO4·5H2O | rt | 1 | 36 | 12 |
9 | CuSO4·5H2O | rt | 2 | 36 | 54 |
10 | CuSO4·5H2O | rt | 5 | 36 | 92 |
12 | CuSO4·5H2O | rt | 20 | 36 | 93 |
13 | CuSO4·5H2O | rt | 50 | 36 | 90 |
14 | CuSO4·5H2O | rt | 5 | 24 | 90 |
15 | CuSO4·5H2O | 60 | 5 | 24 | 89 |
16 | CuSO4·5H2O | 80 | 5 | 24 | 92 |
17 | CuSO4·5H2O | 100 | 5 | 24 | 88 |
18 | — | rt | — | 24 | 12 |
With the optimal conditions in hand, we were curious to evaluate the applicability of this strategy for synthesizing corresponding methylated products. We initiated our process with electron-withdrawing benzaldehydes like 3-nitrobenzaldehyde and 2-nitrobenzaldehyde. To our delight, both the substrates showed good reactivity and produced tertiary alcohols (3ab and 3ac) with excellent yield (Table 2, 94 and 83% respectively). We also tested conjugated systems such as 2-nitrocinnamadehyde. Strikingly, it also showed a very good reactivity and exclusively produced a good yield of tertiary alcohol 3ad as the product (Table 2, 72% yield). This marks the synthesis of a novel conjugated tertiary alcohol derived from 2-nitrocinnamaldehyde.
As anticipated, electron-withdrawing aldehydes 3ae, 3af, and 3ag yielded the desired product with good to moderate yields (76, 80, and 68%, respectively) (Table 2). In contrast, the strong electron-donating aldehyde anisaldehyde yielded only a trace amount of the product 3ah (Table 2). However, 4-methylthio benzaldehyde provided a good yield of the corresponding tertiary alcohol 3ai (78%, Table 2). Benzaldehyde, a neutral one, did not yield the product 3aj, while naphthaldehyde achieved a 60% yield of the desired product 3ak (Table 2). Furthermore, the heterocyclic compound 3al exhibited promising results with a 54% yield (Table 2). Conversely, furfural, a naturally occurring and bio-based aldehyde, yielded an inferior result (Table 2). Notably, 3-carboxybenzaldehyde, an aldehyde with an unsaturated substituent, also demonstrated a favourable outcome (3an, 65%, Table 2). These results underscore the significant influence of the electronic and binding properties of substituents on substrates in shaping the outcome of the reaction. It is worth mentioning that the tertiary alcohols 3aa, 3ab, 3ac, 3ae, 3af, 3ag, 3ak, 3al, and 3an produced via this protocol are prohibitively expensive when synthesized using alternative methods. Nevertheless, this approach offers a cost-effective and environmentally friendly means of producing these compounds.
To check the applicability of this protocol to other alcohols, various alcohols, including ethanol, isopropanol, butanol, and allyl alcohol, were evaluated as alkylating agents under identical conditions. Interestingly, ethanol resulted in good to moderate yields of tertiary alcohols (Table 3, 4aa–4ag, 90–40% yield), whereas isopropanol and butanol delivered negligible amounts of the products, indicating the influence of steric hindrance in the reaction. Notably, the more reactive allyl alcohol produced allylated products with yields up to 92% (Table 4, entries 5aa–5ag, yields ranging from 92 to 40%), highlighting a pathway for green and cost-effective synthesis of these products. It is worth mentioning that this method of obtaining alkylated and allylated products is more environment friendly and cost-effective than the existing protocol suggested in the literature.24
The synthetic utility of this method was further investigated in the gram scale synthesis of 3aa (Table 5). The product was successfully obtained with excellent yield (88%) even under operationally milder conditions with cheap starting materials and catalyst. The result further indicates that this protocol has high potential for industrial-level applications.
To evaluate the environmental impact of our protocol, we assessed key green chemistry metrics, including atom economy (AE) and process mass intensity (PMI). We examined how effectively our catalytic system utilizes reactants and incorporates them into the final products by calculating the AE (ESI, Table S1†) and comparing these values with the recent literature on tertiary alcohol synthesis. Our AE values, ranging from 83 to 89%, demonstrate that our process is highly efficient and comparable to other methods reported in the literature (ESI, Table S3†).24 However, while some previous methods report higher atom economy values, their use of heavy metals, harsh reaction conditions, and strong bases undermines other green chemistry aspects, reducing their overall sustainability. Additionally, to assess the overall sustainability of our catalytic process, we calculated the PMI values. The relatively low values (194 to 464 kg kg−1) further indicate the greenness of our protocol (ESI, Table S2†).
To gain insight into the mechanism, we also performed certain control experiments. The radical trap experiment was successfully executed by using the radical scavenger 2,2,6,6-tetramethyl-1-piperidinyloxy (TEMPO) (Table 6a). It is observed that the formation of product 3aa was almost completely inhibited by TEMPO and the adduct 5 could not be detected by HR-MS. However, the addition of butylated hydroxytoluene (BHT) to the reaction mixture under standard conditions did not affect the progress of the reaction and the resultant product 3aa was isolated with a yield of 90% (Table 6b). The suppression of the reaction in the presence of TEMPO may arise from its interaction with the metal center, thereby hindering the essential electron transfer process required for the reaction to proceed effectively. The ineffectiveness of BHT in hindering the reaction indicates the concerted addition rather than a stepwise radical mechanism.
The deuterium labeling experiments were also conducted using CD3OD as a reaction partner to gain deeper insight into the mechanism (Table 6c). The disappearance of peaks corresponding to the methyl protons in the 1H NMR spectrum indicates that the C1 source in this process is exclusively methanol. However, the retention of the alcoholic proton peak eliminates the possibility of hydrogen atom transfer from methanol during the reaction (ESI Fig. 27 and 28†). To investigate the potential involvement of crystallization water in the catalyst as a source of hydrogen during hydrogen atom transfer (HAT), we conducted the reaction using anhydrous copper sulfate under strictly anhydrous conditions (Table 6d). The decrease in the yield of 3ab suggests the necessity of a hydrated catalyst for the efficient progression of the reaction, likely due to its role in facilitating HAT. Further detailed studies are required to validate this hypothesis.
Based on the preliminary studies, we have proposed a plausible mechanism for the synthesis of tertiary alcohols from aromatic aldehydes (Fig. 2). Initially, the metal center interacts with the substrate through both the substituent group and the carbonyl group, resulting in the weakening of the CO bond. Subsequently, the addition of the methyl radical to the carbonyl carbon, followed by single electron transfer (SET) from Cu(II) to methanol, generates B. Another addition of the methyl radical, along with the breaking of the C–H bond and hydrogen atom transfer (HAT), yields the product C. Finally, the regeneration of Cu(II) occurs via elimination of H2O2. The successful detection of H2O2 in the reaction medium with an XploSens PS™ peroxide detection strip further supports the proposed mechanism (ESI, Fig. S1†). It is evident that both the counter ion and crystallized water in the catalyst play crucial roles in the reaction. This could be attributed to their potential involvement in facilitating hydrogen atom transfer (HAT) and stabilizing high oxidation state intermediates during the reaction. However, further detailed studies are necessary to precisely define their contributions and confirm this hypothesis. The detailed mechanism is still undergoing evolution, and ongoing studies are being conducted in our lab.
Footnote |
† Electronic supplementary information (ESI) available: Detailed experimental procedures, and 1H NMR, 13C NMR and HR-MS spectra of compounds. See DOI: https://doi.org/10.1039/d4gc02415j |
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